Ba-Co Perovskite Anode for Steam Electrolysis

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Solution Overview

Problem

Conventional steam electrolysis cells using proton conducting oxide electrolytes have low current efficiency and hydrogen generation rates, and perovskite oxides applied in fuel cells or gas sensors are not optimized for steam electrolysis.

Innovation Solution

A steam electrolysis cell with a proton conducting oxide electrolyte layer, an anode layer, and a cathode layer composed of perovskite oxides containing Ba and Co, optimized for high current efficiency and hydrogen production, where the anode layer has a high perovskite oxide content and specific metal ratios, and the cathode layer has a mixture of metal elements for enhanced catalytic activity and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a proton conducting oxide electrolyte is used in steam electrolysis, then water vapor can be supplied to the anode side and hydrogen generation is achieved, but current efficiency and hydrogen generation rate remain low

Engineering Contradiction:
Improvehydrogen generation rateVSAvoidcurrent efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte material by doping ceria with specific ratios of gadolinia (5-20 mol%) and samaria (5-20 mol%). This compositional parameter optimization enhances proton conductivity and electrocatalytic activity, thereby improving both current efficiency and hydrogen generation rate simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte material by combining ceria with gadolinia and samaria to form a quaternary composite system (Ce-Gd-Sm-O). This composite material leverages the synergistic effects of different oxides to achieve superior proton conductivity and catalytic performance compared to conventional binary or ternary systems, resolving the contradiction between productivity and reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If perovskite oxides designed for fuel cells or gas sensors are used, then electrode function is achieved, but performance is not optimized for steam electrolysis

Engineering Contradiction:
Improveelectrode functionVSAvoidsteam electrolysis performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality optimization by designing the electrolyte with specific functional zones through controlled doping distributions. The gradual transition from ceria-rich core to gadolinia-samaria enriched surface regions creates localized properties optimized for different functions: bulk stability and surface catalytic activity, thereby achieving both reliability and productivity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the material parameters of perovskite oxides by adjusting doping concentrations and ratios of rare earth elements. These parameter changes transform the material properties to be specifically suited for steam electrolysis conditions, improving both functional reliability and electrolysis productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The steam electrolysis cell achieves higher hydrogen generation rates and current efficiency compared to conventional cells, with improved energy efficiency and suitable for industrial hydrogen production, even at lower voltages.

Implementation Method 1

a proton conducting oxide electrolyte layer, an anode layer, and a cathode layer composed of perovskite oxides

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Implementation Method 2

steam electrolysis has the potential to be higher efficiency compared to conventional low temperature electrolysis, since operation under high temperature is possible and a portion of the required energy can be supplied as thermal energy

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentEP3176287B1Steam electrolysis cell
Publication Date: 2020.11.18 NIPPON SHOKUBAI CO LTD
  • EP3176287B1 patent drawing
  • EP3176287B1 patent drawing
  • EP3176287B1 patent drawing

AI summary

The objective of the present invention is to provide a steam electrolysis cell of which current efficiency is high and by which hydrogen can be efficiently produced, and a method for producing hydrogen using the steam electrolysis cell. The steam electrolysis cell according to the present invention is characterized in comprising an anode layer, a cathode layer, and a proton conducting oxide electrolyte layer between the anode layer and the cathode layer, wherein the anode layer comprises a perovskite oxide, and the perovskite oxide comprises Ba and Co.