Bacillus Spore Stabilization via Acetic Acid Fermentation

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Solution Overview

Problem

Existing methods for preserving and stabilizing Bacillus spores in liquid form are prone to contamination and require synthetic biostatic agents, which are undesirable for environmental, agricultural, and food applications.

Innovation Solution

Suspension of Bacillus spores in a liquid consisting of water and acetic acid, which inhibits germination and growth by lowering the pH, and subsequent neutralization to enable the spores for application, using acetic acid from a fermentation source to maintain sporastatic conditions and prevent spoilage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If Bacillus spores are suspended in liquid for industrial applications, then the spores can be easily applied to soil and plant material, but the spores are prone to contamination and require synthetic biostatic agents to prevent spoilage

Engineering Contradiction:
Improveease of applicationVSAvoidresistance to contamination
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses the Bacillus spores themselves to produce the stabilizing agent (acetic acid) through fermentation, eliminating the need for external synthetic biostatic agents. The spores ferment sugars in the liquid medium to produce acetic acid, which then stabilizes the spore suspension and prevents contamination by competing microorganisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Acetic acid serves as an intermediary substance that mediates between the Bacillus spores and the liquid environment. It is produced by the spores through fermentation and functions as a stabilizing agent that prevents spoilage without requiring synthetic chemicals. The acetic acid creates a acidic environment that inhibits growth of contaminating microorganisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If synthetic biostatic agents are used to prevent spoilage, then the spore suspension remains stable, but the agents are undesirable for environmental and agricultural applications

Engineering Contradiction:
Improvestability of spore suspensionVSAvoidsynthetic chemical contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The Bacillus spores autonomously produce the stabilizing agent acetic acid through fermentation of sugars in the liquid medium. This self-service mechanism eliminates dependence on external synthetic biostatic agents, making the system environmentally friendly and suitable for agricultural applications where synthetic chemicals are restricted.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the potential harmful effect of sugar fermentation (which could lead to unwanted byproducts) into a beneficial stabilizing effect. The fermentation process produces acetic acid, which creates an acidic environment that prevents spoilage and stabilizes the spore suspension, turning a metabolic byproduct into a protective agent.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the liquid pH is lowered to inhibit spore germination, then the spores remain stable and prevent spoilage, but the spores cannot germinate and grow for application

Engineering Contradiction:
Improvestability of sporesVSAvoidgermination and growth
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the pH environment based on the application needs. During storage and transport, the acidic environment (low pH) maintains spore stability and prevents spoilage. Upon application to the target site, the environment is neutralized, dynamically changing the pH condition to enable spore germination and growth, thus adapting the system state to different operational phases.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spores are pre-treated in an acidic environment to ensure stability and prevent spoilage during storage and transport. This preliminary action of acidification prepares the spores for long-term storage while maintaining their viability. When application is needed, the neutralization step reverses this preliminary condition to enable germination.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively maintains sporastatic conditions and prevents spoilage of Bacillus spore suspensions at ambient temperatures, suitable for industrial applications such as soil conditioning, antifungal treatment, and deodorization, without using synthetic chemicals.

Implementation Method 1

the acetic acid lowers the pH so that the spores are inhibited from germination and growth

Methodology Applied
Scientific EffectpH lowering:

Implementation Method 2

acetic acid from a fermentation

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS8722386B2Compositions for stabilizing Bacillus spores and methods of use thereof
Publication Date: 2014.05.13 PHIBRO ANIMAL HEALTH CORP
  • US8722386B2 patent drawing

AI summary

The invention provides methods for providing Bacillus spores for application to agricultural soil or plant material as well as zootechnic applications for odor control in areas of high ammonia generation. The methods comprise suspending the Bacillus spores in a liquid consisting of water and an organic acid, including acetic acid, wherein the acid lowers the pH so that the spores are inhibited from germination and growth; and so that growth of unwanted microorganisms in the suspension is prevented. Compositions formed according to the methods of the invention are also provided.