Back-Biased Magnetic Field Sensor Differential Proximity Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional back-biased proximity sensors using a single planar Hall effect element are limited in their ability to distinguish proximity of a ferromagnetic object due to non-responsive differential arrangements when using two planar Hall effect elements, which are equally affected by the object, resulting in no output.

Innovation Solution

A back-biased magnetic field sensor employing a differential arrangement with multiple vertical Hall effect elements or magnetoresistance elements, positioned outside a substrate region, which provides improved sensitivity and noise ratio by generating distinct signals in response to the proximity of a ferromagnetic object, thereby overcoming the limitations of single-ended configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single planar Hall effect element is used in a back-biased arrangement, then the sensor can detect ferromagnetic object proximity, but the sensor lacks differential capability to reject external magnetic field interference

Engineering Contradiction:
Improveimmunity to external magnetic fieldsVSAvoidsensor configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor is segmented into multiple planar Hall effect elements (first and second elements) arranged in a differential configuration. Each element independently senses magnetic field components, allowing the system to compute differences that reject common-mode external interference while preserving proximity detection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple planar Hall effect elements are merged into a unified differential sensing system where their outputs are combined through subtraction. This merging enables the sensor to simultaneously achieve external field rejection and proximity detection by processing the combined signals from all elements.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If two planar Hall effect elements are used in a differential arrangement, then external magnetic field rejection is improved, but both elements respond equally to proximate ferromagnetic objects resulting in zero output

Engineering Contradiction:
Improveexternal magnetic field rejectionVSAvoidproximity detection output
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The two planar Hall effect elements are positioned at different locations with different maximum response axes orientations. This local differentiation ensures that while both elements experience external magnetic fields similarly (enabling rejection), they respond differently to the proximity magnetic field gradient, producing a non-zero differential output.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sensor employs asymmetric positioning and orientation of the planar Hall effect elements relative to the magnet and substrate. The first element has its maximum response axis intersecting the ferromagnetic object while the second element has a different orientation, creating asymmetric responses to proximity objects that generate detectable differential signals.

Inventive Principle:
Principle #4Asymmetry

3Measurement precision

If vertical Hall effect elements or magnetoresistance elements are used instead of planar Hall effect elements, then sensitivity and signal-to-noise ratio are improved, but the sensor structure becomes more complex

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidsensor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor design changes the orientation parameter of the Hall effect elements from planar to vertical configuration. This parameter change increases the sensitivity to the magnetic field geometry generated by the back-biased magnet and ferromagnetic object proximity, thereby improving the signal-to-noise ratio and measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of multiple vertical Hall effect elements or magnetoresistance elements enhances the signal-to-noise ratio and allows for effective detection of ferromagnetic object proximity, reducing interference from external magnetic fields and improving sensitivity, enabling accurate proximity sensing.

Implementation Method 1

Magnetic field sensors generally include a magnetic field sensing element... typically a planar Hall effect element

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Implementation Method 2

Various types of magnetic field sensing elements are known, including Hall Effect elements and magnetoresistance elements

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Implementation Method 3

a magnetic field sensed by a magnetic field sensor is a magnetic field generated by the magnet

Methodology Applied
Scientific EffectMagnetic field generation: Magnetic Field

Implementation Method 4

In the presence of a ferromagnetic object, the magnetic field generated by the magnet and sensed by the magnetic field sensor varies

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Data Source

PatentEP3469313B1Magnetic field sensor for sensing a proximity of an object
Publication Date: 2020.09.09 ALLEGRO MICROSYSTEMS LLC
  • EP3469313B1 patent drawingFigure 1~2
  • EP3469313B1 patent drawingFigure 3
  • EP3469313B1 patent drawingFigure 4

AI summary

A back-biased magnetic field sensor uses one or more magnetic field sensing elements upon a substrate, each outside of a substrate region in which magnetic field lines are near perpendicular to the substrate and outside of which magnetic field lines are not to the substrate. The back-biased magnetic field sensor can sense an approaching and/or a retreating ferromagnetic object.