Vehicle Back Door Subwoofer Assembly With Vibration-Canceling Exciter

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Solution Overview

Problem

The operation of a subwoofer on a vehicle's back door causes vibrations, leading to decreased sound pressure, sound quality, and unpleasant chattering sounds.

Innovation Solution

An assembled body comprising a subwoofer attached to the back door with its front face oriented outward and a back face oriented inward, and an exciter generating an output to cancel the vibrations, controlled by a sensor and control unit to reduce door vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a subwoofer is equipped on the back door to reproduce low-pitched sound, then the low-pitched sound reproduction capability is improved, but the back door vibration increases causing decreased sound pressure and sound quality

Engineering Contradiction:
Improvelow-pitched sound reproduction capabilityVSAvoidback door vibration
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The exciter generates a counter-vibration signal in advance to cancel out the vibration caused by the subwoofer operation. The control unit processes the audio signal before it reaches the subwoofer, adding an anti-vibration component that preemptively counteracts the expected door vibration, thereby maintaining sound quality without reducing the subwoofer's power output.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The exciter acts as an intermediary device between the audio system and the back door structure. It generates controlled vibrations that counterbalance the harmful vibrations from the subwoofer, mediating the interaction between the audio output and the door structure to eliminate the harmful effects while preserving the useful function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If a subwoofer is equipped on the back door to reproduce low-pitched sound, then the low-pitched sound reproduction capability is improved, but chattering sounds are generated which are unpleasant for passengers

Engineering Contradiction:
Improvelow-pitched sound reproduction capabilityVSAvoidchattering sound
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The control unit processes the audio signal in advance to generate an anti-chattering signal that counteracts the chattering sounds produced by door vibration. This preliminary anti-action prevents the generation of unpleasant sounds while maintaining the subwoofer's ability to reproduce low-pitched sound effectively.

Inventive Principle:
Principle #9Preliminary anti-action

3Object-affected harmful factors

If vibration cancellation is implemented using an exciter, then back door vibration is reduced, but device complexity increases

Engineering Contradiction:
Improveback door vibrationVSAvoidvibration cancellation system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The exciter serves multiple functions: it acts as both a vibration actuator and a signal processing element. By integrating the vibration cancellation function into an existing speaker component (the exciter), the system avoids adding separate dedicated vibration cancellation hardware, thereby reducing overall device complexity while maintaining effective vibration reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces back door vibrations effectively, enhancing sound quality and eliminating chattering sounds.

Implementation Method 1

an exciter attached to the back door, the exciter generating an output for cancelling vibration of an installation spot due to the subwoofer

Methodology Applied
Scientific EffectVibration cancellation: Vibration

Data Source

PatentUS12545195B2Assembled body
Publication Date: 2026.02.10 TOYOTA JIDOSHA KK
  • US12545195B2 patent drawing
  • US12545195B2 patent drawing

AI summary

An assembled body includes: a back door of a vehicle, the back door including an internal space; a subwoofer attached to the back door, a front face of the subwoofer being oriented to the outside of the back door, a back face of the subwoofer being oriented to an internal space side of the back door; and an exciter attached to the back door, the exciter generating an output for cancelling vibration of an installation spot due to the subwoofer.