Back Light Module Bezel Through Hole Pin Connection

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Solution Overview

Problem

The assembly process of display devices with conventional back light modules is complex and time-consuming due to the need to bend and connect circuit boards, which can lead to breakage and electrical disconnections, resulting in abnormal device displays.

Innovation Solution

A back light module design featuring a bezel with through holes allows conductive pins on the circuit boards to be directly connected via these holes, eliminating the need for external conductive wires and simplifying the assembly process by exposing conductive pin sets from the bezel's back surface, thereby ensuring stable electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the circuit board is bent and connected to the connector on the driving circuit board, then the light source assembly can be electrically connected to the driving circuit board, but the assembly process becomes complex and time-consuming

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidassembly process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention divides the electrical connection path into two separate segments: conductive pins on the circuit board and corresponding conductive pins on the driving circuit board, connected through through-holes in the bezel. This segmentation eliminates the need for bending and connector assembly, simplifying the overall assembly process while maintaining reliable electrical connection.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the circuit board is bent repeatedly during assembly, then the circuit board can be connected to the driving circuit board, but the circuit board may break or cause nibs against other elements

Engineering Contradiction:
Improveassembly easeVSAvoidcircuit board strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

Instead of bending the circuit board to achieve connection, the invention inverts the approach by having the circuit board extend straight through the bezel with conductive pins making contact on the other side. This eliminates the harmful bending action entirely, preventing circuit board breakage and nibs against other elements.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If the circuit board is bent to connect to the connector, then electrical connection can be achieved, but the connection may become abnormal due to breakage or nibs

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The circuit board is designed with conductive pins that extend through the bezel in a predetermined straight path, with the driving circuit board positioned to receive these pins. This preliminary arrangement of connection elements eliminates the need for time-consuming bending and connector attachment operations, reducing assembly time while ensuring reliable electrical connection.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9103957B2Back light module and display device using the same
Publication Date: 2015.08.11 AU OPTRONICS CORP
  • US9103957B2 patent drawing
  • US9103957B2 patent drawing
  • US9103957B2 patent drawing

AI summary

A back light module includes a bezel, a light source assembly and a first circuit board. The bezel has a carrier surface, a first back surface opposite to the first back surface, and a through hole passing through the bezel from the carrier surface to the first back surface. The light source assembly is disposed on the carrier surface, and the first circuit board is disposed on the first back surface. The light source assembly includes a second circuit board and a plurality of light emitting elements. The second circuit board is electrically connected to the first circuit board by its conductive pin set via the through hole. Since the light source assembly is electrically connected to the first circuit board by the conductive pin set, the assembly process is simplified and the cost is decreased. A display device using the back light module is also provided.