Back-Surface Processing Unit for Borderless Display Devices

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Solution Overview

Problem

Conventional display devices have a large non-display area due to the integration of processing and display units on the same substrate, limiting effective display space.

Innovation Solution

A display device design featuring a substrate with a first and second surface, where a first conductive layer on the first surface is electrically connected to a second conductive layer on the second surface through a connective portion that penetrates the substrate, allowing for signal transmission from the processing unit to the display element layer without occupying additional space on the display surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the processing unit and display unit are formed on the same surface of the substrate, then the device structure is simplified and ease of manufacture is improved, but the non-display area becomes large and the effective display space is limited

Engineering Contradiction:
Improveease of manufactureVSAvoideffective display space
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent moves the processing unit from the front surface to the back surface of the substrate, utilizing the third dimension (depth/thickness) to resolve the conflict. This allows the display unit to occupy the entire front surface while the processing unit is positioned on the back surface, connected through conductive layers and connective portions penetrating the substrate, thereby eliminating the non-display area on the front surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the processing unit is positioned on the same surface as the display unit, then device complexity is reduced, but the display area is limited by the non-display area

Engineering Contradiction:
Improvedevice complexityVSAvoiddisplay area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent positions the processing unit on the back surface of the substrate while the display unit is on the front surface, utilizing the substrate thickness as an additional dimension. This spatial separation eliminates the need for large non-display areas on the front surface, thereby maximizing the display area while maintaining relatively simple device structure through the use of conductive layers and connective portions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If conductive layers and connective portions are used to connect the processing unit and display unit on opposite surfaces, then the effective display area is maximized, but the device structure becomes more complex

Engineering Contradiction:
Improveeffective display areaVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the conductive connection path into multiple segments: a first conductive layer on the front surface, a second conductive layer on the back surface, and connective portions penetrating the substrate to connect these layers. This segmentation allows each component to be optimized independently while achieving the overall goal of maximizing display area through the positioning of the processing unit on the back surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances display area utilization by minimizing the non-display area, enabling a display device with a narrower or borderless format while maintaining effective signal transmission.

Implementation Method 1

a first connective portion at least partially disposed in the substrate and penetrating from the first surface to the second surface, wherein the first conductive layer is electrically connected to the second conductive layer through the first connective portion

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10217416B2Display device
Publication Date: 2019.02.26 INNOLUX CORP
  • US10217416B2 patent drawing
  • US10217416B2 patent drawing
  • US10217416B2 patent drawing

AI summary

A display device is provided. The display device includes a substrate having a first surface and a second surface opposite to the first surface. The display device also includes a first conductive layer disposed on the first surface and a second conductive layer disposed on the second surface. The display device further includes a processing unit disposed on the second surface and is electrically connected to the processing unit and a first connective portion which at least partially disposed in the substrate, and penetrating from the first surface to the second surface, wherein the first conductive layer is electrically connected to the second conductive layer through the first connective portion.