Back-to-Back Power Switch Gate Control for Zero-Current Turn-On

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Solution Overview

Problem

Conventional back-to-back power switches require non-zero current to turn on, which can interfere with current measurements during IDDQ testing and other applications, and are not effective in maintaining stable turn-on potential across temperature and process variations.

Innovation Solution

A power switch controller that uses a one-stage amplifier buffer to drive the gates of the back-to-back power switch, generating an offset voltage higher than the source terminal voltage to maintain zero current turn-on and stable on-resistance, comprising a current mirror, transistors, and an offset generator to manage the gate-source voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional current sources are used to turn on power MOSFETs, then the power switch can be activated, but non-zero current flows through the switch which interferes with IDDQ testing

Engineering Contradiction:
ImproveIDDQ testing accuracyVSAvoidcurrent consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent inverts the conventional approach by using a amplifier buffer to generate an offset voltage that actively counteracts the turn-on current. Instead of allowing current to flow and then controlling it, the invention pre-establishes a voltage offset that prevents current flow from occurring in the first place during testing conditions

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the voltage parameter at the gate terminal by introducing an offset voltage generated by the amplifier buffer. This parameter change (adding V_OFFSET) modifies the gate-source voltage relationship to achieve zero current turn-on condition, transforming the switching behavior to be compatible with IDDQ testing requirements

Inventive Principle:
Principle #35Parameter changes

2Reliability

If simple voltage control is used to turn on power MOSFETs, then the circuit is simple, but the turn-on potential is not stable across temperature and process variations

Engineering Contradiction:
Improveturn-on potential stabilityVSAvoidcontroller circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The amplifier buffer provides feedback control by continuously monitoring the voltage difference between its inputs and adjusting the output accordingly. This feedback mechanism ensures that the offset voltage remains stable despite temperature and process variations, maintaining consistent turn-on characteristics without requiring complex external control circuits

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The amplifier buffer acts as an intermediary between the simple voltage control input and the power MOSFET gates. It translates the control voltage into a stable offset voltage that compensates for environmental variations, providing a middle layer that enhances reliability while keeping the overall control structure relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If back-to-back power MOSFETs are used without offset voltage, then the switch operates bidirectionally, but the on-resistance varies with temperature and process

Engineering Contradiction:
Improveon-resistance consistencyVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the electrical parameter (voltage) applied to the power MOSFET gates by introducing a controlled offset voltage. This parameter modification stabilizes the on-resistance by compensating for temperature and process variations, ensuring consistent performance across different operating conditions while managing power consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables zero-current turn-on of back-to-back power switches, minimizing interference in IDDQ testing and maintaining consistent performance across temperatures and process variations, with adjustable current consumption and reduced on-resistance.

Implementation Method 1

the amplifier is configured to generate an output voltage at the output of the amplifier, the output voltage being an offset voltage higher than a voltage at the first input of the amplifier

Methodology Applied
Scientific EffectVoltage offset generation:

Implementation Method 2

comprising a current mirror, transistors, and an offset generator to manage the gate-source voltage

Methodology Applied
Scientific EffectCurrent mirroring:

Implementation Method 3

a second transistor having a gate coupled to the first input of the amplifier, and a current path coupled between the current path of the first transistor and the current mirror

Methodology Applied
Scientific EffectField effect transistor operation:

Data Source

PatentEP3739754B1Back-to-back power switch controller
Publication Date: 2022.03.30 STMICROELECTRONICS (SHENZHEN) R&D CO LTD
  • EP3739754B1 patent drawingFigure 1~2
  • EP3739754B1 patent drawingFigure 3A
  • EP3739754B1 patent drawingFigure 3B

AI summary

In an embodiment, a power switch controller (204) for driving a back-to-back power switch (102) includes: an amplifier (206) having a supply terminal configured to receive a supply voltage (Vcc), an output configured to be coupled to a gate terminal (G) of the back-to-back power switch (102), a first input configured to be coupled a source terminal (S) of the back-to-back power switch (102), and a second input coupled to the output of the amplifier (206). The amplifier is configured to generate an output voltage at the output of the amplifier, the output voltage being an offset voltage higher than a voltage at the first input of the amplifier (206).