Backfeeding Installation Compressor Control via Pressure Prediction

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Solution Overview

Problem

Current backfeeding installations in gas transport networks are inefficient due to variable pressure and flow rates in distribution networks, leading to partial operation and the need for on-site supervision, which limits the management and optimization of biomethane injection into transport networks.

Innovation Solution

A backfeeding installation with an automaton that controls compressor operation based on predicted pressure and gas quality changes, using dynamic learning processes, artificial intelligence, and remote data analysis to determine threshold values and loading rates, enabling remote operation and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If simple pressure regulation is used in the distribution network, then the backfeeding installation can be easily activated, but the operation becomes partially inefficient due to variable pressure and flow rates

Engineering Contradiction:
Improveease of activationVSAvoidoperational efficiency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary actions by predicting future pressure changes in the distribution network before they actually occur. The prediction module uses historical data and network configuration to anticipate pressure variations, allowing the control system to prepare appropriate responses in advance, thereby maintaining operational efficiency despite variable network conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring actual pressure and flow rate data from the distribution network, comparing it with predicted values, and adjusting the backfeeding installation operation accordingly. This closed-loop control ensures the system adapts to real-time network conditions while maintaining optimal efficiency.

Inventive Principle:
Principle #23Feedback

2Productivity

If the backfeeding installation operates continuously to maximize biomethane export, then productivity increases, but the variable network conditions cause partial inefficiency and require on-site supervision

Engineering Contradiction:
Improvebiomethane export capacityVSAvoidneed for on-site supervision
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The system performs self-service by autonomously monitoring its own operation parameters, predicting network conditions, and adjusting its own performance without requiring external intervention. The control system independently evaluates pressure predictions, flow rates, and backfeeding performance, making self-corrections to maintain optimal efficiency and reduce the need for on-site supervision.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual mechanical supervision with automated electronic control and prediction algorithms. Instead of requiring operators to physically monitor and adjust the backfeeding installation, the system uses sensors, data processing, and automated control mechanisms to manage operation, thereby increasing productivity while reducing the need for on-site presence.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If pressure thresholds are set statically to simplify control, then device complexity is reduced, but the system cannot adapt to evolving network configurations and consumption patterns

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidadaptability to network changes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system transitions from static to dynamic control by continuously adjusting pressure thresholds and operational parameters based on real-time network conditions. The prediction module dynamically updates its models based on changing consumption patterns and network configuration, allowing the control system to adapt to evolving conditions while maintaining appropriate complexity levels through automated adjustment rather than manual reconfiguration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the efficiency and optimization of biomethane injection by anticipating and adapting to network changes, reducing the need for on-site presence and improving the management of backfeeding operations, thereby increasing the capacity for biomethane production and storage.

Implementation Method 1

at least one compressor for compressing gas from a network

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS12111020B2Connected backfeeding installation and method for operating such an installation
Publication Date: 2024.10.08 GRTGAZ
  • US12111020B2 patent drawing
  • US12111020B2 patent drawing
  • US12111020B2 patent drawing

AI summary

The invention relates to a backfeeding installation (30) which comprises:at least one compressor (21) for compressing gas from a network (15),an automaton (25) for controlling the operation of at least one compressor,a remote communication means (9) for receiving at least one instantaneous pressure value captured remotely on the network upstream of the backfeeding installation,a means (8) for predicting the evolution of the pressure in the network upstream of the backfeeding installation, depending, at least, on the pressure values received,a means (7) for determining a pressure threshold value for stopping or starting at least one compressor according to the prediction of the evolution of pressure,the automaton controlling the stopping or the operation of at least one compressor when the pressure at the inlet of each compressor is lower, or higher, respectively, than the pressure threshold value that was determined.