Backlight Brightness Calibration for Smooth Mini-LED Grayscale Transitions

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Solution Overview

Problem

Conventional AM-mini-LED display devices suffer from light leakage issues leading to discontinuous and jump-varying grayscale transitions, resulting in uneven brightness and posterization, which affect image quality.

Innovation Solution

A backlight module brightness calibration method that detects actual brightness values, re-sorts grayscale values based on these values, and generates a grayscale calibration table to map corrected grayscale values, ensuring consistent brightness across divisions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If light leakage is ignored in conventional AM-mini-LED backlight modules, then the structure remains simple and manufacturing is easier, but discontinuous grayscale transitions and posterization occur

Engineering Contradiction:
Improvebacklight module manufacturing simplicityVSAvoidgrayscale transition continuity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent performs preliminary measurement of actual brightness values for each division before normal operation. By pre-characterizing the light leakage characteristics of each division and storing this information in a lookup table, the system prepares compensation data in advance. This preliminary action allows the system to account for light leakage effects without changing the physical structure, thus maintaining manufacturing simplicity while achieving continuous grayscale transitions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the control parameter from direct grayscale value input to compensated grayscale value lookup. By measuring actual brightness values and creating a mapping relationship between input grayscale values and actual brightness values, the system transforms the control approach. This parameter change allows the system to compensate for light leakage effects through software lookup tables rather than hardware modifications, maintaining manufacturing simplicity while improving grayscale transition continuity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If light leakage compensation is implemented through software calibration, then grayscale transitions become continuous, but calibration time and measurement process complexity increase

Engineering Contradiction:
Improvegrayscale transition continuityVSAvoidcalibration time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs all brightness measurements and lookup table generation during the manufacturing process before the display device is delivered to the user. By completing the calibration and creating the compensated grayscale value lookup table in advance during factory production, the system eliminates the need for time-consuming calibration procedures during product usage. This preliminary action during manufacturing ensures continuous grayscale transitions while minimizing calibration time impact.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables the display device to self-calibrate during manufacturing by automatically measuring actual brightness values of each division and generating the compensated grayscale value lookup table without requiring manual intervention. The system performs self-measurement and self-compensation through automated testing equipment during production, reducing calibration time and complexity while achieving continuous grayscale transitions.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If each division is calibrated individually to account for light leakage, then brightness uniformity improves, but device complexity and calibration process difficulty increase

Engineering Contradiction:
Improvebrightness uniformity across divisionsVSAvoidcalibration system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent divides the backlight module into multiple independent divisions, each with its own light leakage characteristics. By measuring and characterizing each division separately and storing individual compensated grayscale value lookup tables for each division, the system accounts for division-specific variations. This segmentation approach enables brightness uniformity across divisions while managing complexity through modular, division-specific calibration data rather than a monolithic calibration system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the calibration approach from physical hardware modifications to parameter-based software lookup tables. By measuring actual brightness values and creating mapping relationships between input grayscale values and corrected values for each division, the system achieves brightness uniformity through parameter compensation. This parameter change reduces device complexity by avoiding complex hardware calibration mechanisms while achieving uniform brightness through software-based lookup table compensation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method mitigates discontinuous grayscale transitions and posterization by aligning actual brightness values, providing consistent and even brightness transitions in display devices.

Implementation Method 1

a storage capacitor (Cst) connected between the MOSFET and the TFT

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

light leakage exits (light irradiates TFT to excite charges to move)

Methodology Applied
Scientific EffectLight leakage: Photoelectric Effect

Data Source

PatentUS12531033B2Backlight module brightness calibration method, display device thereof, and brightness calibration device thereof
Publication Date: 2026.01.20 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US12531033B2 patent drawing
  • US12531033B2 patent drawing
  • US12531033B2 patent drawing

AI summary

The present application discloses a backlight module brightness calibration method. The method includes: a brightness detection step, a grayscale sorting step, a grayscale calibration table generation step, and a grayscale calibration table output step. The present application re-sorts first grayscale values of a grayscale range of backlight divisions of a display device according to actual brightness values to obtain a grayscale calibration table to further mitigate or avoid a technical issue of a discontinuous or jump-varying grayscale transition of a backlight module of a conventional display device.