Edge-Lit Backlight Heat Sink Fixing for Light Guide Plate Bending

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Solution Overview

Problem

Edge-lit backlight models in prior art fail to prevent the light guiding plate from bending due to thermal or moisture expansion, which can damage LEDs and reduce light coupling efficiency.

Innovation Solution

An edge-lit backlight design featuring a heat sink with elastic elements and back board clips that maintain the heat sink's immobility, allowing the light guiding plate to expand without increasing the light coupling distance, thereby preventing bending and ensuring efficient light coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light guiding plate is expanded to prevent bending due to thermal or moisture expansion, then the reliability is improved, but the light coupling efficiency deteriorates due to increased distance

Engineering Contradiction:
Improveprevention of light guiding plate bendingVSAvoidlight coupling efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The support structure is segmented into multiple back board clips distributed along the back board, each independently holding the heat sink at different positions. This segmentation allows the light guiding plate to expand freely in certain areas while maintaining support in others, resolving the contradiction between expansion space and coupling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat sink acts as an intermediary component between the back board and the light guiding plate. By holding the heat sink through back board clips, the structure provides indirect support that allows the light guiding plate to expand without direct constraint, preventing bending while maintaining optimal coupling distance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the distance between the LED and the light guiding plate is reduced to improve light coupling efficiency, then the productivity is improved, but the reliability deteriorates due to risk of LED damage from contact during expansion

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidLED protection from damage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The back board clips are pre-installed to hold the heat sink in a fixed position before the light guiding plate undergoes thermal or moisture expansion. This preliminary positioning ensures that when expansion occurs, the light guiding plate has space to expand without contacting the LED, preventing damage while maintaining efficient coupling distance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The structure provides beforehand cushioning space between the light guiding plate and the LED by positioning the heat sink through back board clips. This pre-established space acts as a buffer that prevents harmful contact during expansion while maintaining optimal coupling distance for efficient light transmission.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the light guiding plate is constrained to prevent bending, then the reliability is improved, but the productivity deteriorates due to reduced expansion space affecting light coupling

Engineering Contradiction:
Improveprevention of light guiding plate bendingVSAvoidlight coupling efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The support structure applies local quality by using discrete back board clips at specific positions rather than continuous constraint. The clips provide localized support to prevent bending in critical areas while leaving other areas free to expand, thus maintaining both reliability and light coupling efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The structure embraces dynamics by allowing the light guiding plate to expand and move freely in areas not constrained by back board clips, while providing static support only where necessary to prevent bending. This dynamic approach maintains optimal coupling distance while ensuring structural reliability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a simple fixing mechanism that allows the light guiding plate to expand without bending, preventing LED damage and maintaining efficient light coupling by keeping the light coupling distance consistent.

Implementation Method 1

an elastic element is arranged between the back board and the heat sink and the elastic element applies horizontal elastic force to the heat sink towards the back board

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

when the operating environment of the edge-lit backlight model 100 is changed, especially the light guiding plate 106 is expanded for being heated or being moistened

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS8821005B2Edge-lit backlight model
Publication Date: 2014.09.02 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8821005B2 patent drawing
  • US8821005B2 patent drawing
  • US8821005B2 patent drawing

AI summary

The present invention relates to an edge-lit backlight model, which comprises a back board, a heat sink arranged on the back board, and a light bar fixed on the heat sink, a light guiding plate is arranged above the back board, a plurality of back board clips are arranged on the back board and the heat sink is held under the back board clips; a elastic element is arranged between the back board and the heat sink and the elastic element applies horizontal elastic force to the heat sink towards the back board, so that the heat sink is immovable along its width direction. The edge-lit backlight model can prevent the light guiding plate from being bent and guarantee the efficiency of light coupling.