Backlight Device Lens Array for Uniform Brightness

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Solution Overview

Problem

Conventional backlight devices for large-sized liquid crystal displays using light emitting diodes (LEDs) face challenges in achieving uniform brightness while maintaining low cost, as they require a large number of LEDs, leading to increased costs and potential luminance unevenness.

Innovation Solution

A backlight device design featuring a light source element with a plurality of LEDs and lenses arrayed in rows, where the lenses are configured to spread light uniformly across the liquid crystal display panel, using a housing, diffuser plate, and reflection sheet to ensure even luminance distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple light emitting diodes are arranged to achieve uniform brightness, then brightness uniformity is improved, but cost increases due to the large number of LEDs needed

Engineering Contradiction:
Improvebrightness uniformityVSAvoidnumber of LEDs
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

Multiple lenses are combined in an array configuration where their light-spreading functions are merged to collectively illuminate the liquid crystal panel uniformly, replacing the need for numerous individual LEDs

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Lenses are introduced as intermediary optical elements between the LEDs and the liquid crystal panel to redistribute and uniformize the light output, allowing fewer LEDs to achieve the same uniformity效果

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the output of each individual light emitting diode is increased to decrease the number of LEDs, then the number of LEDs is reduced, but luminance unevenness occurs

Engineering Contradiction:
Improvenumber of LEDsVSAvoidluminance uniformity
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

Different regions of the liquid crystal panel are illuminated by different lens rows with optimized light distribution characteristics, where each lens row provides tailored local illumination to compensate for distance and angle variations

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The problem of luminance uniformity is solved by transitioning from a single-row linear arrangement to a two-dimensional array of lenses, where multiple rows work together to distribute light more evenly across the panel surface

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If a large number of light emitting diodes are used to achieve sufficient brightness, then brightness is improved, but device complexity increases

Engineering Contradiction:
ImprovebrightnessVSAvoidconfiguration complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The mechanical/optical system is simplified by replacing numerous discrete LED sources with a fewer-number LED array combined with passive optical lenses, where the lenses perform the light distribution function that would otherwise require many more LEDs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a simple, cost-effective backlight device and liquid crystal display apparatus with sufficient brightness, reducing luminance unevenness by overlapping luminance distributions from multiple lens rows and optimizing light distribution across the panel.

Implementation Method 1

a lens that spreads out light from the light emitting diodes

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a reflection sheet configured to reflect light emitted from the light source element, toward the diffuser plate

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8801210B2Backlight device and liquid crystal display apparatus
Publication Date: 2014.08.12 PANASONIC HOLDINGS CORP
  • US8801210B2 patent drawing
  • US8801210B2 patent drawing
  • US8801210B2 patent drawing

AI summary

Provided is a backlight device having: a light source element having light emitting diodes and a lens expanding light from the light emitting diodes; a housing containing the light source element; a diffuser plate covering an opening portion of the housing; and a reflection sheet reflecting light emitted from the light source element, toward the diffuser plate. In the light source element, a plurality of the lenses are arranged at a central zone, the plurality of lenses being arranged in a plurality of rows.