Backlight Assembly Semi-Ellipsoidal Lens Hot Spot Reduction

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Solution Overview

Problem

Conventional LED lamps for liquid crystal displays (LCDs) suffer from hot spots due to non-uniform light distribution, where regions close to LED packages receive more light than areas between them, leading to bright and dark areas in the backlight.

Innovation Solution

A backlight assembly featuring a substrate with LED packages and a lens unit comprising semi-ellipsoidal lenses that partially overlap to diffuse light more evenly, reducing hot spots by ensuring consistent luminance across the light guide plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If LED packages are used as point light sources, then the LCD can be thinner and power consumption is reduced, but non-uniform light distribution occurs causing hot spots

Engineering Contradiction:
Improvepower consumptionVSAvoidlight distribution uniformity
Core Design Contradiction:
Use of energy by stationary objectVSIllumination intensity

Solution Approach 1:

A lens unit is introduced as an intermediary component between the LED packages and the light guide plate. The lens unit includes multiple lenses that refract and redirect light from the point-like LED sources, transforming the light distribution pattern to reduce hot spots and achieve more uniform illumination across the light guide plate surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the optical parameters by introducing lenses with specific refractive indices and curvature radii. These lenses modify the light propagation paths, changing the angular distribution and spatial intensity profile of light reaching the light guide plate, thereby converting point-source illumination into a more uniform distribution.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If LED packages are used as point light sources, then the LCD structure is simplified, but hot spots occur due to concentrated light emission

Engineering Contradiction:
Improvebacklight structureVSAvoidluminance uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The lens unit serves as a mediating optical element that sits between the simple LED package array and the light guide plate. This intermediary structure adds minimal complexity while effectively addressing the hot spot issue through optical refraction and redistribution of light paths.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The lenses in the lens unit utilize curved surfaces (spheroidal or aspherical shapes) to refract light. The curvature of the lens surfaces is specifically designed to redirect light rays from the LED packages, spreading them out to reduce concentrated hot spots and achieve more uniform illumination across the light guide plate.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of manufacture

If conventional LED packages are used, then manufacturing is simple, but regions close to LED packages receive excessive light creating bright spots

Engineering Contradiction:
ImproveLED assembly fabricationVSAvoidluminance uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The lens unit is positioned as an intermediary layer between the LED packages and the light guide plate, serving as a light redistribution medium. This simple addition maintains the ease of manufacturing LED assemblies while effectively correcting the luminance uniformity issue through optical refraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By introducing lenses with specific optical parameters (refractive index, curvature radius, lens diameter), the invention changes how light is distributed without complicating the manufacturing process. The lenses are designed with standard optical parameters that can be integrated into existing manufacturing workflows.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively diffuses light emitted from LED packages, reducing luminance variations and minimizing hot spots, thereby enhancing the uniformity of light distribution and improving the overall display quality of LCDs.

Implementation Method 1

a lens unit comprising a plurality of lenses partially overlapping with each other, the lens unit to seal the plurality of LED packages

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

improves the diffusion of light emitted from a plurality of LED packages and incident on a light guide plate, thereby reducing a hot spot

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Data Source

PatentUS8794810B2Backlight assembly and liquid crystal display having the same
Publication Date: 2014.08.05 SAMSUNG DISPLAY CO LTD
  • US8794810B2 patent drawing
  • US8794810B2 patent drawing
  • US8794810B2 patent drawing

AI summary

A backlight assembly and a liquid crystal display having the same are provided. The backlight assembly includes a plurality of LED packages mounted on a substrate, and a lens unit that seals the LED packages. The lens unit includes a plurality of convex lenses arranged to partially overlap with each other or arranged proximate to each other. Light emitted from LED units in the LED packages is diffused by the interface between the lens unit and another material, such as air, to provide light incident on a light guide plate.