Backlight Lens and Reflector for Uniform LED Illumination

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Solution Overview

Problem

In edge light type backlights, irregularities in luminance and chromaticity occur when LEDs are closely disposed with a light guide plate, leading to issues like the 'bulb shape' phenomenon, especially at the incidence part of the light guide plate, even with small LED intervals.

Innovation Solution

A backlight device design incorporating a light emitting element, a lens with converging and diverging surfaces, and a reflective member that reflects light from the lens' outgoing surface towards the light guide plate's incidence plane, enhancing light collection and distribution for uniform surface emission and reducing luminance irregularities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If LEDs are disposed substantially in close contact with a light guide plate to reduce backlight thickness, then the backlight thickness is reduced, but irregularities in luminance and chromaticity occur at the incidence part of the light guide plate

Engineering Contradiction:
Improvebacklight thicknessVSAvoidluminance uniformity
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

A lens is introduced as an intermediary component between the LED and the light guide plate. The lens receives light from the LED and redirects it toward the light guide plate, preventing direct contact between the LED and the light guide plate while still achieving thin backlight design. This intermediary structure eliminates the bulb shape phenomenon and luminance irregularities that occur when LEDs are in direct contact with the light guide plate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses a simple, cost-effective lens structure that can be easily manufactured and integrated into the backlight assembly. The lens serves its purpose of redirecting light without requiring complex mechanisms, making it a practical solution for mass-produced thin backlights while maintaining luminance uniformity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If LEDs are disposed in close contact with a light guide plate, then the structure is simplified, but chromaticity irregularities and bulb shape phenomenon are generated

Engineering Contradiction:
Improvestructure complexityVSAvoidchromaticity uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The lens acts as a mediator that simplifies the overall structure by providing a straightforward optical path control mechanism. Instead of requiring complex LED positioning systems or multiple light guide plates, a single lens component achieves chromaticity uniformity by properly directing light from each LED to the light guide plate, thereby reducing structural complexity while improving chromaticity consistency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the interval of LEDs is reduced to increase light emission density, then luminance is enhanced, but irregularities in luminance distribution become more pronounced

Engineering Contradiction:
ImproveluminanceVSAvoidluminance distribution uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent divides the light emission function into multiple segments by using multiple LEDs with individual lenses. Each LED-lens combination acts as an independent light source unit that contributes to the overall luminance. By segmenting the light emission and controlling each segment with its own lens, the system achieves high luminance through reduced LED intervals while maintaining uniform luminance distribution across the light guide plate.

Inventive Principle:
Principle #1Segmentation

4Loss of energy

If a reflective member is added to reflect light toward the light guide plate, then light utilization efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidcomponent quantity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The lens serves multiple functions: it redirects light toward the light guide plate, controls the angular distribution of light, and eliminates the bulb shape phenomenon. By making the lens multi-functional, the patent reduces the need for additional components like separate reflective members, thereby improving light utilization efficiency without significantly increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the amount of light introduced into the light guide plate, achieving uniform light emission, enhanced luminance, and suppressed irregularities in luminance and chromaticity, while also simplifying the structure and reducing the size or thickness of the backlight device.

Implementation Method 1

a lens having an incident surface on which light emitted by the light emitting element is incident, and an outgoing surface which has an ability to converge the light

Methodology Applied
Scientific EffectLight convergence: Lens

Implementation Method 2

a reflective member operative to reflect a portion of the light going out from the outgoing surface of the lens, toward the incidence plane of the light guide plate

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a light guide plate having a light incidence plane and introducing through the incidence plane the light going out from the outgoing surface, so as to perform surface light emission

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Data Source

PatentUS9574736B2Backlight device, light source device, lens, electronic apparatus and light guide plate
Publication Date: 2017.02.21 SATURN LICENSING LLC
  • US9574736B2 patent drawing
  • US9574736B2 patent drawing
  • US9574736B2 patent drawing

AI summary

Disclosed herein is a backlight device. The device includes: a light emitting element; a lens having an incident surface on which light emitted by the light emitting element is incident, and an outgoing surface which has an ability to converge the light and from which the light incident on the incident surface goes out; a light guide plate having a light incidence plane and introducing through the incidence plane the light going out from the outgoing surface, so as to perform surface light emission; and a reflective member operative to reflect a portion of the light going out from the outgoing surface of the lens, toward the incidence plane of the light guide plate.