Backlight Unit Light Path Control Patterns for Display Uniformity

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Solution Overview

Problem

Liquid crystal display devices face challenges in reducing the thickness of the backlight unit while maintaining image quality, as insufficient optical gaps between light sources and the display panel can lead to decreased image quality and increased manufacturing costs.

Innovation Solution

The implementation of light path control patterns and reflective layers with varying reflective characteristics to increase the path length of emitted light, allowing for improved image quality without increasing the number of light sources, by optimizing the ratio of specularly and diffusely reflected light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the thickness of the backlight unit is reduced, then the thickness of the liquid crystal display device is reduced, but the optical gap between the light source and the display panel is insufficient, causing image quality to drop

Engineering Contradiction:
Improvethickness of backlight unitVSAvoidimage quality
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating light path control patterns with different reflective characteristics in different regions. The first light path control patterns have a ratio of specularly reflected light to diffusely reflected light between 1:3 and 1:1, while the second light path control patterns have a ratio greater than 1:1. This spatial variation in reflective properties allows the thin backlight unit to maintain adequate optical path length and image quality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the optical parameters of the light path control patterns by controlling the ratio of specularly reflected light to diffusely reflected light. By adjusting this ratio parameter differently in the first and second light path control patterns, the system optimizes light distribution and path length within the reduced thickness constraint, preventing image quality degradation.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the number of light sources is increased to improve image quality, then the image quality of the backlight unit is improved, but the manufacturing cost increases

Engineering Contradiction:
Improveimage qualityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of increasing the number of light sources, the patent improves image quality by optimizing the local reflective properties of the light path control patterns. The first and second light path control patterns create different light distribution characteristics in their respective regions, achieving uniform image quality across the display panel without additional light sources.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces light path control patterns as intermediary elements between the light sources and the display panel. These patterns mediate the light distribution by controlling specular and diffuse reflection ratios, thereby improving image quality without requiring additional light sources or increasing manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the distance between light sources is increased to reduce the number of light sources, then the manufacturing cost is reduced, but the image quality may be affected

Engineering Contradiction:
Improvemanufacturing costVSAvoidimage quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent compensates for increased distance between light sources by optimizing the local reflective characteristics of the light path control patterns. The first patterns with lower specular reflection ratios and the second patterns with higher specular reflection ratios work together to maintain uniform light distribution even when light sources are spaced farther apart, preserving image quality while reducing component count.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances light uniformity and increases the distance between light sources, thereby improving image quality while reducing the thickness and number of light sources in the backlight unit.

Implementation Method 1

among a reflected light by the first light path control pattern, a ratio of specularly reflected light is smaller than a ratio of diffusely reflected light

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Implementation Method 2

among a reflected light by the second light path control pattern, a ratio of specularly reflected light is greater than a ratio of diffusely reflected light

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Data Source

PatentUS11435619B2Backlight unit and display device
Publication Date: 2022.09.06 LG DISPLAY CO LTD
  • US11435619B2 patent drawing
  • US11435619B2 patent drawing
  • US11435619B2 patent drawing

AI summary

A backlight unit for a display device includes a light path control pattern disposed over a light source and including portions having different types of reflective characteristic and a reflective layer disposed on a substrate where the light source is mounted and including portions having different types of reflective characteristic, a light guide distance of a light emitted from the light source can be increased and a light uniformity can be maintained, so that as a light can be supplied to each area evenly while increasing a distance between the light sources and reducing the number of the light sources, an image quality of the backlight unit can be enhanced.