Backlight Module Mixing Light Guide Plate RGB Color Uniformity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional LED backlight modules suffer from inefficient light mixing, leading to non-uniform color mixing and brightness, and require longer mixing light guide plates, which can reduce luminous efficiency and increase manufacturing complexity.

Innovation Solution

A backlight module incorporating a mixing light guide plate with a diaphanous sheet, transparent sheet, and uneven surface sheet, having different refractive indexes, to refract and mix RGB tri-color lights effectively, enhancing light mixing and brightness while being easily integrated into existing manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional mixing light guide plate is used to mix RGB tri-color lights, then light mixing is achieved, but the light mixing efficiency is low and the required plate length is long

Engineering Contradiction:
Improvelight mixing efficiencyVSAvoidmixing light guide plate length
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent applies parameter changes by modifying the refractive index distribution within the mixing light guide plate. By creating an uneven surface sheet with varying refractive indexes (n1, n2, n3) that increase from bottom to top, the light path is controlled more effectively, improving mixing efficiency while reducing the required plate length.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The mixing light guide plate is constructed as a composite structure with multiple sheets (diaphanous sheet, transparent sheet, uneven surface sheet) having different refractive indexes. This composite material approach enables superior light mixing performance compared to conventional homogeneous light guide plates.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the length of mixing light guide plate is increased to improve light mixing, then color uniformity is improved, but luminous efficiency is reduced

Engineering Contradiction:
Improvecolor uniformityVSAvoidluminous efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

By changing the refractive index parameter distribution within the light guide plate, the patent achieves effective light mixing over a shorter distance. The uneven surface sheet creates controlled refraction that maintains color uniformity without requiring increased plate length that would cause energy loss.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If conventional light mixing methods are used, then light mixing is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvelight mixing effectVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single integrated mixing light guide plate structure. By combining the light guiding function with the light mixing function in one component (rather than separate components), the manufacturing process is simplified while maintaining effective light mixing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mixing light guide plate is segmented into multiple functional sheets (diaphanous sheet, transparent sheet, uneven surface sheet) that can be manufactured separately and then assembled. This segmentation allows for specialized manufacturing of each layer while simplifying the overall production process.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If RGB tri-color LED is used as backlight light source, then color saturation is enhanced, but additional optical components and space are required

Engineering Contradiction:
Improvecolor saturationVSAvoidoptical components and space
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The mixing light guide plate serves multiple functions: it guides light from the RGB LED, mixes the three colors to achieve uniform white light output, and provides structural support. This multi-functionality eliminates the need for separate mixing components, reducing overall device complexity and space requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved light mixing and luminous efficiency, achieving uniform brightness and color mixing with reduced manufacturing complexity and cost, enhancing industrial competitiveness.

Implementation Method 1

A backlight module incorporating a mixing light guide plate with a diaphanous sheet, transparent sheet, and uneven surface sheet, having different refractive indexes, to refract and mix RGB tri-color lights effectively

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8235573B2Backlight module
Publication Date: 2012.08.07 HANNSTAR DISPLAY CORP
  • US8235573B2 patent drawing
  • US8235573B2 patent drawing
  • US8235573B2 patent drawing

AI summary

A backlight module includes a light guide, a mixing light guide plate, and a plurality of light sources. The first light guide comprises a first side surface. The mixing light guide plate comprises an incident surface with anomalous surface and an emergent surface with fog surface. The mixing light guide plate is set on the first side surface. A plurality of light sources disposed corresponding to the incident surface, with light emitted there from and entering the mixing light guide plate through the incident surface then exits the mixing light guide plate through the emergent surface, finally, entering the light guide through the first side surface.