Backlight Module Reflective Masking Layer for Lighting Efficiency

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Solution Overview

Problem

Conventional lighting keyboards suffer from low lighting efficiency due to excessive light absorption by masking layers, requiring more or brighter light sources, which increases production costs.

Innovation Solution

A backlight module with a masking layer comprising a support layer, a cover layer, and a reflective layer is used, where the reflective layer reflects light back into the light guiding plate, enhancing lighting efficiency by directing light to specific positions on the keyboard module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a masking layer is used to control light emission positions, then unexpected lighting effects are prevented, but lighting efficiency deteriorates due to excessive light absorption

Engineering Contradiction:
Improvelighting efficiencyVSAvoidlight absorption
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The masking layer is segmented into multiple functional layers: a lower masking layer with light-blocking portions and an upper masking layer with light-emitting portions. This segmentation allows different regions to perform different functions - blocking light where not needed while efficiently emitting light where required, thereby improving overall lighting efficiency without excessive absorption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the masking layer have different optical properties. The light-blocking portions are designed to block light at specific positions, while the light-emitting portions are designed to emit light efficiently. This local differentiation of properties optimizes the overall lighting efficiency by ensuring light is blocked only where necessary and emitted efficiently where required.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If more or brighter light sources are used to maintain sufficient brightness, then brightness requirement is met, but production cost increases

Engineering Contradiction:
ImprovebrightnessVSAvoidproduction cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent converts the previously harmful light absorption by the masking layer into a beneficial function. The light-blocking portions strategically block light to direct it toward the light-emitting portions, which then efficiently emit the light. This converts what was previously wasted absorbed light into useful emitted light, maintaining brightness without requiring additional or brighter light sources, thereby reducing production cost.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The masking layer acts as an intermediary between the light source and the display area. Instead of directly controlling light emission, it mediates by blocking light in certain regions and allowing it to pass through in other regions, thereby efficiently directing light to where it is needed without requiring additional light sources.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves lighting efficiency by reducing light absorption and redirecting light to intended areas, eliminating the need for additional or more intense light sources, thus lowering production costs.

Implementation Method 1

The reflective layer is disposed on the second surface and faces the light guiding plate for reflecting light emitted from the light guiding plate, so as to enhance lighting efficiency on the first opening

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9269509B2Backlight module and lighting keyboard
Publication Date: 2016.02.23 DARFON ELECTRONICS CORP
  • US9269509B2 patent drawing
  • US9269509B2 patent drawing
  • US9269509B2 patent drawing

AI summary

A backlight module is used in a lighting keyboard. The backlight module includes a light guiding plate and a masking. The masking is disposed on the light guiding plate. The masking includes a support layer, a cover layer and a reflective layer. The support layer includes a first surface and a second surface opposite to the first surface. The cover layer is disposed on the first surface. The cover layer includes a first opening. The reflective layer is disposed on the second surface and faces the light guiding plate for reflecting light emitted from the light guiding plate, so as to enhance lighting efficiency on the first opening. The reflective layer includes a second opening. A shape and a position of the second opening are respectively corresponding to a shape and a position of the first opening.