Backlight Module Refractive Surface for Borderless Display

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Solution Overview

Problem

Existing backlight modules suffer from edge light leakage, which affects picture brightness and cannot be effectively mitigated without compromising overall brightness or border size, especially in portable electronic devices with shrinking screen borders.

Innovation Solution

A backlight module design featuring a light guide plate with a refractive surface and a diffusion film where the outer edge of the refractive surface is farther from the light guide incident surface than the inner edge, forming an inclined bonding surface that creates a dark area to prevent light leakage, allowing for a borderless design by altering the light path direction and reducing overflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fit clearance is reserved between the light guide plate and border of the backlight module, then assembly is easier, but light leakage occurs at the clearance edge

Engineering Contradiction:
Improveassembly easeVSAvoidlight leakage
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

A sealing strip is introduced as an intermediary component between the light guide plate and the border. The sealing strip fills the fit clearance and prevents light leakage while maintaining the assembly ease benefit of the clearance design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The border shading function is extracted and transferred to a dedicated sealing strip component. This allows the border to focus on structural support while the sealing strip specifically addresses the light leakage problem at the clearance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-generated harmful factors

If the border is enlarged to avoid light leakage, then light leakage is reduced, but the screen border size increases

Engineering Contradiction:
Improvelight leakageVSAvoidborder size
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

Instead of uniformly enlarging the entire border, the sealing strip is applied locally at the critical clearance region between the light guide plate and border. This provides light leakage prevention exactly where needed without increasing the overall border area.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If the border is prepared from a black material, then light leakage is reduced by avoiding light reflection, but the overall brightness of the backlight module is greatly lowered

Engineering Contradiction:
Improvelight leakageVSAvoidoverall brightness
Core Design Contradiction:
Object-generated harmful factorsVSIllumination intensity

Solution Approach 1:

The black material is applied locally only to the sealing strip at the clearance region rather than the entire border. This provides light leakage prevention through reflection blocking only where needed, while the rest of the backlight module maintains high brightness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sealing strip acts as an intermediary that selectively blocks light reflection at the clearance without affecting the overall light output. It mediates between the need to prevent light leakage and the need to maintain brightness.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If a sealing strip is used to prevent light leakage, then light leakage is reduced, but restrictions on the sealing strip design are imposed

Engineering Contradiction:
Improvelight leakageVSAvoidsealing strip design constraints
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The sealing strip is designed as a composite structure combining black light-blocking material with adhesive properties. This integrates multiple functions (light leakage prevention, structural bonding, clearance filling) into a single component, reducing design constraints.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces light leakage, maintains overall brightness, and eliminates restrictions on sealing strips and border shading, enabling a borderless display device with uniform light distribution.

Implementation Method 1

a peripheral edge of the light guide emergent surface being a refractive surface

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12099274B2Backlight module and display device
Publication Date: 2024.09.24 HKC CORP LTD
  • US12099274B2 patent drawing
  • US12099274B2 patent drawing
  • US12099274B2 patent drawing

AI summary

The present application relates to a backlight module and a display device. The backlight module includes a light source, a light guide plate, and a diffusion film; the light guide plate includes a light guide incident surface facing the light source and a light guide emergent surface facing a light emitting direction, a peripheral edge of the light guide emergent surface is a refractive surface, and a distance from an outer edge of the refractive surface to the light guide incident surface is longer than a distance from an inner edge of the refractive surface to the light guide incident surface; and the diffusion film includes a diffusion incident surface and a diffusion emergent surface, and a shape of the diffusion incident surface is fitted to a shape of the light guide emergent surface. The direction and strength distribution of an emitting light path can be changed, and light leakage caused by ray overflow from a backplane due to ray concentration on the edge can be reduced. Moreover, by such a design, restrictions on a sealing strip and a border shading function can be eliminated, and technical support for “borderlessness” can be provided.