Backlight Module Anti-Static Sharp Portions

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Solution Overview

Problem

High-voltage static electricity accumulation during the assembly of backlight modules can damage light emitting diodes (LEDs) used in display apparatuses, necessitating an effective suppression method.

Innovation Solution

Incorporation of first and second sharp portions on the circuit board, which are electrically connected to conductive lines and serve as resistors to collect and discharge static electricity, thereby protecting the LEDs from damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LEDs are electrically assembled on a circuit board with spacing between them, then lighting performance is improved, but high-voltage static electricity accumulates during assembly causing LED damage

Engineering Contradiction:
Improvelighting performanceVSAvoidLED damage risk
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

A conductive line is introduced as an intermediary component between the LEDs and the circuit board. This conductive line serves as a mediator that collects static electricity from the LEDs during assembly and transports it to a grounding point, preventing direct accumulation on the LEDs while maintaining the spaced arrangement needed for lighting performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive line enables the assembly process to be self-protecting by automatically collecting and discharging static electricity generated during assembly. The system serves itself by using the conductive line to neutralize harmful static charges without requiring external intervention or special handling procedures

Inventive Principle:
Principle #25Self-service

2Reliability

If sharp portions are added to the circuit board to collect and discharge static electricity, then LED protection is improved, but device complexity increases

Engineering Contradiction:
ImproveLED protectionVSAvoidcircuit board structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive line is merged with the existing circuit board structure, integrating the static electricity collection and discharge function into the board's conventional design. The conductive line is positioned between adjacent LEDs and connected to existing conductive patterns, combining protection functionality with the existing structural framework rather than adding separate discrete components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive line serves multiple functions: it provides electrical connection between LEDs, acts as a static electricity collection pathway, and functions as a discharge route to ground. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while achieving comprehensive LED protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively distributes and discharges static electricity, reducing the risk of LED damage and ensuring the reliability of the backlight module.

Implementation Method 1

first and second sharp portions on the circuit board, which are electrically connected to conductive lines and serve as resistors to collect and discharge static electricity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10444425B2Anti-static light source unit and backlight module thereof
Publication Date: 2019.10.15 HON HAI PRECISION INDUSTRY CO LTD
  • US10444425B2 patent drawing
  • US10444425B2 patent drawing
  • US10444425B2 patent drawing

AI summary

A light source unit in a backlight module able to resist the accumulation of static electricity includes a circuit board, a plurality of lighting elements, a plurality of conductive lines, and at least one connecting line. Each conductive line electrically connects with lighting elements. The conductive line forms a plurality of first sharp portions. A plurality of second sharp portions which are grounded are facing the first sharp portions. The first sharp portions collect static electricity and the second sharp portions cooperate with the first sharp portions to discharge the static electricity.