Backlight Optical Cavity Separating Visible Light and Infrared Heat

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Solution Overview

Problem

Ultra High Definition (UHD), High Dynamic Range (HDR) displays face challenges in achieving high brightness and managing thermal loads due to inefficiencies in display panels and the emission of unwanted heat from light sources, particularly in the infrared band.

Innovation Solution

A backlight system with spaced-apart front and back optical reflectors forming an optical cavity, where the front reflector transmits visible light and reflects heat towards the back reflector, which is designed to transmit heat away from the system using a thermal management layer, allowing for efficient separation of visible and infrared light ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional backlight system is used to provide illumination, then the display can operate, but thermal loads increase and display efficiency decreases due to heat emission in the infrared band

Engineering Contradiction:
Improvethermal loadVSAvoiddisplay efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The optical cavity is segmented into distinct reflective zones: a first reflective zone with high visible light reflectivity and low infrared transmissivity, and a second reflective zone with low visible light reflectivity and high infrared transmissivity. This segmentation allows selective management of different wavelength bands, directing visible light toward the display while channeling infrared heat away, thereby reducing thermal load without compromising display efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the optical cavity are assigned different optical properties tailored to their specific functions. The first reflective zone is optimized for visible light reflection, while the second reflective zone is optimized for infrared transmission. This local differentiation enables each zone to perform its specialized function effectively, managing thermal loads in heat-prone areas while maintaining illumination in display-critical areas

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If light sources emit high intensity light to achieve high brightness, then picture quality improves, but heat generation increases

Engineering Contradiction:
ImprovebrightnessVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent converts the harmful infrared heat radiation into a beneficial directed flow by designing the optical cavity with specialized reflective zones. The second reflective zone, which appears to be a deficiency in visible light reflection, is actually optimized to transmit infrared heat away from the display panel. This transforms the harmful heat emission into a controlled thermal management system that protects the display while maintaining high brightness capability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The solution addresses the heat-brightness tradeoff by introducing a wavelength dimension to the optical management system. Instead of treating all light uniformly, the patent separates visible light (400-700nm) from infrared radiation (>700nm) using wavelength-selective reflective zones. This dimensional separation allows independent optimization of brightness (visible light) and thermal management (infrared), enabling high brightness operation without proportional heat generation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances picture quality by directing high brightness visible light to the viewer while effectively managing heat, reducing thermal loads and improving display efficiency.

Implementation Method 1

the front reflector transmits visible light and reflects heat towards the back reflector

Methodology Applied
Scientific EffectSelective reflection and transmission of light wavelengths: Dichroic Filter

Implementation Method 2

the back reflector is designed to transmit heat away from the system

Methodology Applied
Scientific EffectInfrared transmission: Infrared Radiation

Implementation Method 3

spaced-apart front and back optical reflectors forming an optical cavity

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS11835821B2Backlight for an image forming device comprising an optical cavity formed by opposing cold and hot mirrors
Publication Date: 2023.12.05 3M INNOVATIVE PROPERTIES CO
  • US11835821B2 patent drawing
  • US11835821B2 patent drawing
  • US11835821B2 patent drawing

AI summary

A backlight for an image forming device includes spaced-apart front and back optical reflectors defining an optical cavity therebetween, and at least one light source for emitting light into the optical cavity. The front optical reflector may be disposed between the image forming device and the back optical reflector. For substantially normally incident light and for nonoverlapping first and second wavelength ranges, the front optical reflector may transmit at least 70% of light for each wavelength in the first wavelength range, and may reflect at least 70% of light for each wavelength in the second wavelength range. The back optical reflector may reflect at least 70% of light for each wavelength in the first wavelength range, and may transmit at least 70% of light for each wavelength in the second wavelength range. The emitted light may have at least one wavelength in the first wavelength range and at least one wavelength in the second wavelength range.