Backlight Device Thermal Management via Segmented PCB
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Solution Overview
Problem
Conventional backlight devices for liquid crystal display devices face challenges in achieving uniform heat radiation and maintaining efficiency due to thermal saturation, with existing heat radiation structures and electrical connections not being adequately detailed or compatible.
Innovation Solution
A backlight device design that separates electrical connection and heat radiation regions, using a package light source with an LED element mounted at its center, asymmetric conductive regions for electrical connections, and a printed circuit board with corresponding heat radiation structures to improve heat dissipation and reduce temperature-dependent electrical characteristic changes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a through hole structure is provided for heat radiation, then heat radiation characteristics are improved, but systematic heat radiation path control and uniformity across the system are not adequately achieved
Solution Approach 1:
The heat radiation function is segmented into multiple independent heat radiation regions corresponding to different LED element groups. Each region has its own heat radiation path through the substrate, allowing independent control and optimization of heat dissipation for each LED group, thereby achieving uniform heat radiation characteristics across the entire system.
Solution Approach 2:
Different regions of the substrate are designed with locally optimized heat radiation structures. The heat radiation regions are positioned and configured according to the specific heat generation characteristics of each LED element group, creating non-uniform local heat radiation paths that collectively achieve uniform overall heat radiation performance.
2Device complexity
If electrical connection and heat radiation structures are integrated, then device complexity is reduced, but heat radiation uniformity and electrical connection reliability are compromised
Solution Approach 1:
The substrate is divided into functionally distinct regions: electrical connection regions for conducting electricity to LED elements and heat radiation regions for dissipating heat. These segmented regions are spatially separated and independently designed, allowing each function to be optimized without interfering with the other, thus maintaining reliability while managing complexity.
Solution Approach 2:
The substrate acts as an intermediary structure that separately provides both electrical connection paths and heat radiation paths. By using the substrate as a mediator that independently handles both functions through distinct regions, the design achieves reliable electrical connection and uniform heat radiation without requiring complex integrated structures.
3Power
If LED elements are arranged in arrays, then light output is increased, but thermal saturation and efficiency deterioration occur
Solution Approach 1:
The LED element array is divided into multiple groups, with each group having its own dedicated heat radiation region and path. This segmentation prevents heat accumulation in any single area, allowing high power output across the entire array while avoiding thermal saturation that would cause efficiency deterioration.
Solution Approach 2:
Each LED element group is positioned over a locally optimized heat radiation region with tailored thermal conductivity and geometry. This local quality optimization ensures that heat is efficiently removed from each high-power LED group, preventing thermal saturation and maintaining efficiency even at high overall power levels.
4Length of stationary object
If the number of members is reduced for thinning, then device thickness is decreased, but heat radiation capability is compromised
Solution Approach 1:
The substrate performs multiple functions simultaneously: it provides mechanical support, enables electrical connection through conductive regions, and facilitates heat radiation through thermally conductive regions. This multi-functionality allows the device to be thinned by reducing the number of separate members while maintaining heat radiation capability through the substrate's integrated thermal management function.
Solution Approach 2:
The substrate's thermal conductivity parameter is optimized in the heat radiation regions to compensate for the reduced device thickness. By changing the thermal conductivity parameter locally in the substrate, the design maintains effective heat radiation capability even with fewer members and reduced overall thickness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively enhances heat radiation characteristics and suppresses efficiency deterioration due to thermal saturation, ensuring uniform brightness and chromaticity distribution across the liquid crystal display device.
Implementation Method 1
a printed circuit board having the package light source mounted thereon, the printed circuit board having a heat radiation structure so as to correspond to the heat radiation region provided immediately below the at least one LED element
Data Source
AI summary
A light-emitting diode element including a through hole and a thermal via hole is mounted. An electrical connection region and a heat radiation region with respect to a plurality of packages or substrates are separately mounted on a printed circuit board. Electrical connection is made in the printed circuit board, and a driver, a resistance, a capacitor, and the like are connected. Heat is diffused and radiated by heat transport to a heat radiation base material connected to the printed circuit board.


