Backlight Unit Light Conversion Layer Color Purity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Liquid crystal display (LCD) devices face challenges with non-uniform luminance and reduced color purity when using cold cathode fluorescent lamps (CCFLs) as backlight sources, and while three-color LEDs improve color purity, they are costly; there is a need for a lower-cost light source that maintains color reproducibility and purity.

Innovation Solution

A backlight unit for LCDs incorporating a light emitting diode (LED) light source with a light conversion layer containing semiconductor nanocrystals and a polymer matrix, which converts LED light into white light, including a polymer with carboxylic acid groups and thermoplastic second polymers, and optionally featuring diffusion plates, prism sheets, and brightness enhancement layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a white LED is used as a light source to reduce cost, then manufacturing cost is reduced, but color purity and color reproducibility deteriorate

Engineering Contradiction:
Improvemanufacturing costVSAvoidcolor purity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent uses a composite light conversion layer containing both yellow phosphor and red phosphor particles dispersed in a polymer matrix. This composite material approach combines the cost-effectiveness of white LED with improved color purity by utilizing the complementary absorption and emission characteristics of different phosphor materials to achieve better spectral distribution.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different phosphor materials with specific properties to different regions or aspects of the light conversion process. By selecting phosphors with specific particle sizes, shapes, and compositions, the invention optimizes local light conversion characteristics to improve overall color purity while maintaining cost efficiency.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If a light conversion layer is disposed apart from the LED light source, then color purity is improved, but light loss increases

Engineering Contradiction:
Improvecolor purityVSAvoidlight loss
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent introduces a light guide panel as an intermediary component between the LED light source and the light conversion layer. This light guide panel efficiently transports light from the LED to the separated light conversion layer, minimizing light loss during transmission while maintaining the spatial separation necessary for achieving high color purity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the light conversion layer is disposed close to the LED light source, then light loss is reduced, but color purity deteriorates

Engineering Contradiction:
Improvelight lossVSAvoidcolor purity
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The light guide panel serves as a mediator that enables the light conversion layer to be positioned optimally. It transmits light efficiently over the necessary distance, allowing the light conversion layer to be disposed apart from the LED for improved color purity without suffering excessive light loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved color reproducibility and purity while reducing costs by using an LED light source with a light conversion layer that maintains luminance over extended periods, as demonstrated by the maintenance of luminance in the fabricated backlight units.

Implementation Method 1

a light conversion layer disposed apart from the LED light source, wherein the light conversion layer is configured to convert light emitted from the LED light source to white light

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

the light conversion layer includes a semiconductor nanocrystal and a polymer matrix

Methodology Applied
Scientific EffectQuantum confinement effect:

Data Source

PatentUS9322979B2Backlight unit and liquid crystal display including same
Publication Date: 2016.04.26 SAMSUNG ELECTRONICS CO LTD
  • US9322979B2 patent drawing
  • US9322979B2 patent drawing
  • US9322979B2 patent drawing

AI summary

A backlight unit for a liquid crystal display device including an light emitting diode light source; a light conversion layer disposed apart from the light emitting diode light source, wherein the light conversion layer is configured to convert light emitted from the light emitting diode light source to white light and provide the white light to a liquid crystal panel; and a light guide panel disposed between the light emitting diode light source and the light conversion layer, wherein the light conversion layer includes a semiconductor nanocrystal and a polymer matrix, wherein the semiconductor nanocrystal is coated with a first polymer, and wherein the polymer matrix comprises a thermoplastic second polymer.