Backlight Unit Light Guide Uniformity and Durability

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Solution Overview

Problem

Backlit displays often suffer from non-uniform backlight illumination and structural robustness issues, leading to potential light reflection and color cast problems, which can result in suboptimal image quality and durability concerns.

Innovation Solution

The proposed solution involves a backlight unit design that includes a light guide with light-emitting diodes, a reflector, optical films, and specific color correction materials like blue tape to enhance light distribution and intensity uniformity, along with additional features such as antifriction protrusions and a light adjustment layer to address non-uniformities and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a backlight unit is used to illuminate displays in various ambient lighting conditions, then the display can be viewed in different lighting environments, but the backlight illumination becomes non-uniform and the structure lacks robustness

Engineering Contradiction:
Improvedisplay capability in various ambient lighting conditionsVSAvoiduniformity of backlight illumination
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by positioning specific optical components at different locations within the backlight unit. Diffusers are placed at particular positions to scatter light in specific regions, while prism films are positioned to redirect light in targeted areas. This localized optimization of optical properties ensures uniform light distribution across the display surface while maintaining structural robustness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces intermediary optical elements between the light source and the display. These intermediaries include diffusers that scatter light, prism films that redirect light paths, and reflectors that bounce light toward the display. These intermediary components modify the light propagation to achieve uniform illumination while reinforcing the structural integrity of the backlight unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If structural components are added to enhance robustness, then durability is improved, but light reflections and color casts are introduced

Engineering Contradiction:
Improvestructural robustness and durabilityVSAvoidlight reflections and color casts
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts potentially harmful light reflections into beneficial effects by using reflectors with specific optical properties. The reflectors are designed to redirect light that would otherwise cause reflections or color casts, transforming these harmful interactions into useful light distribution. This allows the structural components to provide both mechanical support and optical control.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent addresses color cast issues by incorporating optical films with specific spectral transmission characteristics. These films are selected and positioned to compensate for color imbalances introduced by structural components, ensuring accurate color reproduction while maintaining the mechanical robustness provided by the structural elements.

Inventive Principle:
Principle #32Color changes

3Manufacturing precision

If multiple optical films and components are added to improve uniformity, then backlight illumination uniformity is enhanced, but device complexity increases

Engineering Contradiction:
Improveuniformity of backlight illuminationVSAvoidnumber of optical films and components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple optical functions into integrated components. For example, certain films combine diffusing and protective functions, while structural components are designed to serve both mechanical support and optical guidance roles. This consolidation reduces the total number of separate components while maintaining uniform backlight illumination.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent designs components with multiple functions to reduce overall complexity. Structural elements are engineered to provide both mechanical support and optical guidance, while optical films are selected to simultaneously address uniformity, color accuracy, and protection. This multi-functionality approach minimizes the number of components needed while achieving the desired illumination uniformity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the uniformity and color accuracy of backlight illumination, reduces light reflections, and enhances the durability of the display by preventing moisture damage and particle formation during drops, resulting in improved image quality and structural integrity.

Implementation Method 1

Light-emitting diodes may emit light into the light guide

Methodology Applied
Scientific EffectLight emission from LED: Light Emitting Diode

Implementation Method 2

A backlight unit may include a light guide that distributes light through the display

Methodology Applied
Scientific EffectLight distribution through light guide: Optical Fibre

Implementation Method 3

A reflector that is overlapped by the light guide may help reflect light upwards through an array of pixels

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

Optical films such as diffusers and prism films

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Implementation Method 5

Optical films such as diffusers and prism films

Methodology Applied
Scientific EffectLight refraction: Refraction

Implementation Method 6

A black paint layer and blue material may be placed along an edge of the light guide to reduce light reflections and color-correct backlight illumination

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10488705B2Electronic devices with backlit displays
Publication Date: 2019.11.26 APPLE INC
  • US10488705B2 patent drawing
  • US10488705B2 patent drawing
  • US10488705B2 patent drawing

AI summary

A display may have a backlight unit that provides backlight illumination. The backlight unit may include a light guide that distributes light through the display. Light-emitting diodes may emit light into the light guide. A reflector that is overlapped by the light guide may help reflect light upwards through an array of pixels. The backlight unit may have a chassis that receives the reflector, light guide, light-emitting diodes, and optical films such as diffusers and prism films. Optical and mechanical features in the backlight unit may enhance color and intensity uniformity for the backlight illumination and may help enhance durability.