Backlight Unit Wavelength-Selective Reflective Films

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Solution Overview

Problem

Current backlight units for display devices face challenges in achieving improved image quality and narrow bezel designs, with issues such as luminance non-uniformity and the occurrence of 'mura' (smear defects) due to uneven light distribution and bluish-colored bands at the bezel boundaries.

Innovation Solution

The implementation of a backlight unit design featuring a light emitting unit emitting light in a first wavelength band, a phosphor film excited to emit light in multiple wavelength bands, and strategically positioned reflective films to manage light reflection and transmission, along with a dam to enhance light efficiency and uniformity, allowing for a narrow bezel and improved image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional backlight unit structure is used, then the manufacturing process is simple, but luminance non-uniformity and mura defects occur

Engineering Contradiction:
Improveluminance uniformityVSAvoidbacklight unit structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The reflective film is divided into multiple wavelength-selective reflective films (first, second, and third reflective films) that reflect different wavelength bands. This segmentation allows precise control of light distribution across different spectral regions, eliminating luminance non-uniformity and mura defects while maintaining a manageable structural complexity through modular wavelength-specific reflection layers.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the bezel width is reduced, then the display area is increased, but bluish-colored bands appear at the bezel boundaries

Engineering Contradiction:
Improvedisplay areaVSAvoidbluish-colored bands
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

Different wavelength-selective reflective films are positioned at specific locations within the backlight unit to address local optical issues. The first reflective film reflects blue light (first wavelength band) to control bezel boundary coloration, while the second and third reflective films manage other wavelength bands. This localized wavelength-specific reflection eliminates bluish bands at bezel boundaries while maximizing the display area.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the light distribution is optimized, then the image quality is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveimage qualityVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention optimizes light distribution by changing the reflection parameters of different wavelength bands through multiple wavelength-selective reflective films. Each reflective film is designed with specific optical parameters (reflection wavelengths, positions, and characteristics) to control light propagation. This parameter-based approach improves image quality through precise spectral control while maintaining manufacturing feasibility by using standard optical film technologies.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses luminance non-uniformity and 'mura' by optimizing light distribution, enabling a clear distinction between the bezel and display areas while allowing for a narrow bezel design and enhanced image quality.

Implementation Method 1

a phosphor film excited by the light in the first wavelength band emitted from the light emitting unit to emit the light in the first to a third wavelength bands

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

a first reflective film disposed in a position corresponding to a rim of the phosphor film and causing to reflect the light in the first wavelength band

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a second reflective film disposed in a position corresponding to an inner side of the phosphor film than the first reflective film and causing to reflect the light in the second and third wavelength bands

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11143912B2Backlight unit and display device including the same
Publication Date: 2021.10.12 LG DISPLAY CO LTD
  • US11143912B2 patent drawing
  • US11143912B2 patent drawing
  • US11143912B2 patent drawing

AI summary

Embodiments of the present disclosure provide a backlight unit comprising at least one light emitting unit emitting light in a first wavelength band, a phosphor film exciting the light in the first wavelength band emitted from the light emitting unit to emit the light in the first to a third wavelength bands, a first reflective film disposed in a position corresponding to a rim of the phosphor film and causing to reflect the light in the first wavelength band, a second reflective film disposed adjacent to the first reflective film and causing to reflect the light in the second and third wavelength bands, and a dam disposed around the light emitting unit. A display device using the backlight unit is also provided.