Backplane Via Layout for High-Density Connector Signal Integrity

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Solution Overview

Problem

Current electrical connectors face challenges in handling high-density, high-speed data transmission due to electrical interference and resonance issues, which affect signal integrity and performance at high frequencies.

Innovation Solution

The design incorporates specific structures on printed circuit boards, including blind vias, shadow vias, and slot vias, which alter the electrical properties to reduce interference and resonance by providing ground plane connections and shielding between signal conductors, thereby improving impedance matching and signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrical conductors are placed close together to increase density, then the number of circuits per area increases, but electrical interference and crosstalk between adjacent conductors worsen

Engineering Contradiction:
Improvenumber of circuits per areaVSAvoidelectrical interference and crosstalk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Ground conductors are introduced as intermediary elements between adjacent signal conductors. These ground conductors act as mediators that provide electromagnetic shielding, preventing crosstalk and electrical interference between signal conductors while allowing high-density routing. The ground conductors are electrically connected to reference planes through via holes, establishing their shielding function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The connector is divided into modular units where each signal conductor is segmented and isolated by ground conductors. This segmentation creates separate electromagnetic zones for adjacent signal conductors, reducing interference. The modular arrangement allows multiple signal conductors to be packed closely while maintaining electrical isolation through the segmented ground conductor structure.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If shield members are added between signal conductors to reduce interference, then crosstalk is reduced, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImprovecrosstalkVSAvoidconnector structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The ground conductors serve multiple functions simultaneously: they provide electromagnetic shielding between signal conductors, establish reference potentials, and connect to ground planes through via holes. This multi-functionality reduces the need for separate shielding structures, simplifying the overall design while maintaining effective crosstalk reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connector uses uniform ground conductors with consistent cross-sectional areas and spacing arrangements. This homogeneity simplifies manufacturing by allowing standardized production processes and reduces design complexity. The consistent structure provides predictable electromagnetic shielding performance across all signal conductor pairs.

Inventive Principle:
Principle #33Homogeneity

3Productivity

If the number of circuits and operating frequencies are increased to handle more data, then data transmission capacity improves, but electrical interference and resonance issues worsen

Engineering Contradiction:
Improvedata transmission capacityVSAvoidsignal integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Ground conductors are electrically connected to ground reference planes through via holes, establishing equipotential regions between adjacent signal conductors. This equipotential shielding reduces electromagnetic coupling and prevents resonance issues that would otherwise occur at high frequencies, maintaining signal integrity while enabling increased data transmission capacity.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the performance of interconnection systems by reducing cross-talk and resonance, allowing for higher frequency operation and more reliable data transmission in high-density, high-speed applications.

Implementation Method 1

shield members are often placed between or around adjacent signal conductors. The shields may prevent signals carried on one conductor from creating 'crosstalk' on another conductor

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

via holes formed through the attachment layers and having conductive material therein. The conductive material in the via holes may be connected to the ground conductors

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11950356B2Mating backplane for high speed, high density electrical connector
Publication Date: 2024.04.02 AMPHENOL CORP
  • US11950356B2 patent drawing
  • US11950356B2 patent drawing
  • US11950356B2 patent drawing

AI summary

A printed circuit board includes a plurality of layers including attachment layers and routing layers; and via patterns formed in the plurality of layers, each of the via patterns including first and second signal vias forming a differential signal pair, the first and second signal vias extending through at least the attachment layers; ground vias extending through at least the attachment layers, the ground vias including ground conductors; and shadow vias located adjacent to each of the first and second signal vias, wherein the shadow vias are free of conductive material in the attachment layers. The printed circuit board may further include slot vias extending through the attachment layers and located between via patterns.