Backrest Support Frame for Slim Reclining Chairs

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Solution Overview

Problem

Integrating reclining capability into Eames-style chairs with thin profiles poses design challenges due to their slim seat and backrest profiles and styling gaps, which existing recliner mechanisms cannot effectively address without compromising the chair's sleek appearance.

Innovation Solution

A reclining mechanism comprising pivotally interconnected links that move the seat and backrest between upright and reclined positions, with a backrest support link that maintains a styling gap and folds into a compact volume, allowing the chair to maintain its slim profile while providing three-way reclining functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional reclining mechanism is integrated into Eames-style chairs with thin profiles, then reclining functionality is achieved, but the chair's slim profile and sleek appearance are compromised due to the bulk of the mechanism

Engineering Contradiction:
Improvereclining functionalityVSAvoidslim profile
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The reclining mechanism is nested within the existing chair structure, with links and components arranged to fit within the thin profile of the Eames-style chair. The mechanism components are positioned to be concealed behind the seat and backrest panels, allowing the chair to maintain its sleek appearance while providing full reclining functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reclining mechanism utilizes the depth dimension of the chair by positioning components in the rearward direction behind the seat and backrest. This allows the mechanism to operate in three-dimensional space without increasing the chair's front-to-back visual profile, maintaining the slim aesthetic while enabling mechanical movement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If a reclining mechanism is added to maintain a styling gap between seat and backrest, then the contemporary look is preserved, but the mechanism complexity increases

Engineering Contradiction:
Improvestyling gapVSAvoidmechanism complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The reclining mechanism is designed to perform multiple functions simultaneously: it provides the reclining motion, maintains the styling gap between seat and backrest, and conceals all mechanism components within the chair's existing structure. This multi-functionality reduces the need for additional separate components, thereby managing complexity while achieving multiple design goals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reclining mechanism components are merged with the existing chair structure, where links and supports are integrated into the seat and backrest assemblies. This consolidation eliminates the need for separate visible mechanism housings, maintaining the styling gap while managing complexity through integrated design.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If the backrest pivots relative to the seat during reclining, then three-way reclining capability is achieved, but the structural complexity of the connection increases

Engineering Contradiction:
Improvethree-way reclining capabilityVSAvoidbackrest connection structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The backrest connection structure is segmented into multiple independent links and pivot points, allowing the backrest to pivot relative to the seat while each segment handles a specific portion of the motion. This segmentation enables three-way reclining capability by distributing the mechanical complexity across multiple simple, manageable components rather than requiring a single complex connection.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7669922B2Reclining seating unit with backrest support frame
Publication Date: 2010.03.02 ULTRA MEK INC
  • US7669922B2 patent drawing
  • US7669922B2 patent drawing
  • US7669922B2 patent drawing

AI summary

A reclining chair includes: a base; a seat; a backrest; and a reclining mechanism attached to the base, seat and backrest. The reclining mechanism comprises a plurality of pivotally interconnected links and is configured to move the seat and backrest relative to the base between a fully upright position, in which the seat is generally horizontally disposed above the base and the backrest is generally vertically disposed at a first angle to an underlying surface above a rear portion of the backrest, and one or more reclined positions, in which the backrest is disposed at a second angle to the underlying surface, the second angle being less than the first angle. One of the links of the reclining mechanism is a backrest support link that moves in concert with the backrest between the upright and reclined positions. The backrest support link includes a first longitudinally disposed panel pivotally interconnected with at least one other link of the reclining mechanism, and further includes a second transversely disposed panel to which the backrest attaches.