Backside Buried Contact Layout for Low-Resistance SRAM Interconnects

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Solution Overview

Problem

Conventional SRAM devices face challenges with increased parasitic resistance, capacitance, and poor connection due to densely spaced metal lines and gate vias, leading to performance degradation and manufacturing complexity.

Innovation Solution

The introduction of a backside buried contact that extends through the semiconductor device to directly connect the gate stack and source/drain feature, reducing frontside via density and allowing for wider metal lines, thereby improving connectivity and reducing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal lines are reduced in dimension to accommodate densely spaced transistors, then device integration density is improved, but parasitic resistance increases and connection quality deteriorates

Engineering Contradiction:
Improvetransistor densityVSAvoidconnection quality
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a vertical dimension by forming backside buried contacts that extend through the substrate thickness. This allows electrical connections to be established from the backside of the device, adding a third dimension to the interconnect architecture. The backside buried contact extends from the backside surface through the substrate to contact the channel layer, enabling power and signal distribution without constraining the frontside metal line dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the interconnect function into multiple independent pathways: frontside metal lines for signal routing and backside buried contacts for power distribution and additional signaling. This segmentation allows each interconnect layer to be optimized independently, with the backside contacts providing redundant or alternative pathways that reduce the burden on frontside metal lines.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If metal lines are reduced in dimension to accommodate densely spaced transistors, then device integration density is improved, but parasitic capacitance increases

Engineering Contradiction:
Improvetransistor densityVSAvoidparasitic capacitance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

By moving power distribution to the backside buried contacts, the patent separates power routing from signal routing in the vertical dimension. This reduces the capacitance burden on frontside metal lines, as the backside contacts provide dedicated power pathways that are electrically isolated from the signal-carrying metal lines on the frontside.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If frontside via density is reduced to improve metal line width, then metal line resistance decreases, but device connectivity may be compromised

Engineering Contradiction:
Improvemetal line widthVSAvoiddevice connectivity
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The backside buried contact provides an alternative connectivity pathway that compensates for reduced frontside via density. By establishing connections through the backside of the substrate, the patent creates redundant routing paths that maintain device connectivity even when frontside via density is reduced to allow wider metal lines.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If conventional frontside-only contact architecture is used, then manufacturing process is simple, but metal line dimensions are constrained leading to increased parasitic resistance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidelectrical connection
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extends the contact architecture into the vertical dimension by forming backside buried contacts. This is achieved by: (1) forming a trench from the backside surface to expose the channel layer, (2) depositing a conductive material in the trench, and (3) planarizing the backside surface. This additional vertical dimension provides enhanced electrical connections without fundamentally altering the conventional planar fabrication workflow.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250212378A1Semiconductor Structures with Backside Buried Contact
Publication Date: 2025.06.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250212378A1 patent drawing
  • US20250212378A1 patent drawing
  • US20250212378A1 patent drawing

AI summary

A semiconductor structure includes an active region including a stack of channel layers, a metal gate structure disposed over the stack of channel layers, a source/drain feature disposed over a source/drain region of the active region and adjacent to the stack of channel layers, and a backside via penetrating from a back side of the active region and extending to contact a channel layer of the stack of channel layers. The backside via is electrically connected to the source/drain feature through the channel layer of the stack of channel layers and contacts the metal gate structure.