Semiconductor device with backside source/drain contact and air structure

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Solution Overview

Problem

As semiconductor devices scale down, there is a need to reduce parasitic capacitance and ensure electrical stability between contacts while maintaining device performance and reliability, particularly in multi-gate transistors with three-dimensional channels.

Innovation Solution

The introduction of a semiconductor device design featuring backside source/drain contacts with specific tapering and width configurations, along with air structures between source/drain patterns, to optimize electrical connections and reduce parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pitch size of semiconductor devices is decreased to increase density, then device density is improved, but parasitic capacitance increases and electrical stability between contacts deteriorates

Engineering Contradiction:
Improvedevice densityVSAvoidelectrical stability between contacts
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An air structure is introduced as an intermediary element between adjacent source/drain patterns. This air structure acts as a mediator that reduces parasitic capacitance between the closely spaced source/drain regions, enabling high device density while maintaining electrical stability. The air structure is positioned to overlap with the backside source/drain contact in the second direction, creating an electrical isolation effect that prevents unwanted capacitance coupling between adjacent contacts.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The backside source/drain contact is designed with non-uniform width characteristics - the width in the second direction decreases away from the first surface of the backside wiring line in the first portion. This local variation in geometric quality optimizes the contact's electrical performance by reducing parasitic capacitance in critical regions while maintaining adequate connection area at the source/drain interface.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If backside source/drain contact width is reduced to minimize parasitic capacitance, then parasitic capacitance is improved, but contact area and electrical connection deteriorate

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidelectrical connection
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The contact structure utilizes three-dimensional geometry with varying width in the second direction and controlled height in the third direction. By transitioning from a two-dimensional planar contact to a three-dimensional structure with tapered sides, the design reduces parasitic capacitance through reduced width while maintaining adequate electrical connection through sufficient height and optimized surface area at the interface regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The contact dimensions are optimized by changing geometric parameters - the width in the second direction varies along the height in the third direction. This parameter variation allows the contact to achieve low parasitic capacitance through reduced average width while maintaining reliable electrical connection through controlled height and interface area, balancing both requirements simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If air structure height is increased to reduce parasitic capacitance, then parasitic capacitance is improved, but device height and manufacturing complexity increase

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The air structure is positioned to overlap with the backside source/drain contact in the second direction, providing sufficient capacitance reduction only in the critical region where parasitic effects are most significant. This partial action approach achieves the necessary electrical isolation without requiring excessive air structure height throughout the entire device, thereby reducing manufacturing complexity while maintaining effectiveness.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250254961A1Semiconductor device with backside source/drain contact and air structure
Publication Date: 2025.08.07 SAMSUNG ELECTRONICS CO LTD
  • US20250254961A1 patent drawing
  • US20250254961A1 patent drawing
  • US20250254961A1 patent drawing

AI summary

There is provided a semiconductor device including a backside source/drain contact formed at a backside thereof to be connected to a bottom surface of a first source/drain pattern, wherein a first portion of the backside contact has a tapering shape from a backside wiring line, a second portion of the backside contact has a constant width along a vertical direction, and a sacrificial epitaxial pattern is formed in an active pattern and connected to a bottom surface of a second source/drain pattern of which a top surface is connected to a frontside source/drain contact.