Semiconductor Backside Cooling Structure Using Low-Pressure Boiling

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Solution Overview

Problem

The semiconductor industry faces challenges in heat dissipation due to the limitations of existing cooling technologies, which hinder the integration density improvements and operational efficiency of semiconductor components.

Innovation Solution

A cooling structure comprising a housing with a liquid delivery device and a gas exhaust device that creates a cooling space adjacent to the semiconductor component, where a liquid coolant is delivered and the pressure is lowered to decrease the boiling temperature, allowing for efficient heat dissipation through vaporization of the coolant, thereby enhancing heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional cooling technologies are used, then the cooling structure is simple, but heat dissipation efficiency is insufficient

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidcooling structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent utilizes phase transition of coolant from liquid to vapor state to enhance heat dissipation efficiency. The coolant absorbs heat from the semiconductor component during vaporization, providing superior cooling performance compared to conventional liquid cooling methods while managing the complexity through integrated design

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent employs a two-phase coolant system with liquid delivery and vapor extraction mechanisms. The hydraulic delivery of liquid coolant combined with pneumatic extraction of vapor creates an efficient heat transfer cycle that addresses the heat dissipation challenge while maintaining manageable system complexity

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Quantity of substance

If integration density is increased, then more components are integrated into given area, but heat dissipation becomes more challenging

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation challenge
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The two-phase coolant system leverages phase transition to provide intensive cooling capability that can handle the increased heat density from higher integration density. The vaporization process absorbs large amounts of heat efficiently, enabling the system to manage thermal loads from densely integrated components

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The cooling structure is positioned adjacent to the semiconductor component with direct thermal coupling, providing localized cooling where it is most needed. This local quality approach ensures efficient heat removal from high-density integration areas without requiring system-wide cooling complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively absorbs heat from the semiconductor component by vaporizing the liquid coolant, improving heat dissipation efficiency and maintaining the semiconductor component at a suitable operation temperature.

Implementation Method 1

a liquid coolant is delivered and the pressure is lowered to decrease the boiling temperature, allowing for efficient heat dissipation through vaporization of the coolant

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

The gas exhaust device is connected to an outlet of the housing and is configured to lower a pressure in the housing

Methodology Applied
Scientific EffectPressure reduction: Depressurisation

Data Source

PatentUS20240312872A1Apparatus including cooling structure
Publication Date: 2024.09.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240312872A1 patent drawing
  • US20240312872A1 patent drawing
  • US20240312872A1 patent drawing

AI summary

An apparatus includes a semiconductor component and a cooling structure. The cooling structure is over a back side of the semiconductor component. The cooling structure includes a housing, a liquid delivery device and a gas exhaust device. The housing includes a cooling space adjacent to the semiconductor component. The liquid delivery device is connected to an inlet of the housing and is configured to deliver a liquid coolant into the cooling space from the inlet. The gas exhaust device is connected to an outlet of the housing and is configured to lower a pressure in the housing.