Backside-Terminal GaN RF Amplifier Layout for Lower Inductance

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Solution Overview

Problem

Conventional Group III nitride-based RF amplifiers face challenges with excessive inductance in bond wires at higher frequencies, leading to performance degradation and increased manufacturing costs, as well as size limitations and reduced flexibility due to the need for MMIC implementation.

Innovation Solution

The RF amplifiers feature gate and drain terminals located on the back side of the die, connected to corresponding pads using low inductance electrical connections like solder bumps or conductive epoxy, replacing bond wires and allowing for reduced inductance and smaller device size without compromising performance, enabling operation across various frequency bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bond wires are used to connect terminals to pads, then electrical connections are established, but inductance increases leading to performance degradation at higher frequencies

Engineering Contradiction:
Improveperformance at higher frequenciesVSAvoidinductance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gate and drain terminals are moved from the top surface to the back side of the die, changing the spatial dimension of terminal location. This allows direct vertical connections through the substrate via vias, eliminating the need for lateral bond wire connections and reducing inductance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The harmful bond wires are completely removed from the structure. The electrical connections are reimagined without using bond wires, instead utilizing direct conductive vias through the substrate to connect back-side terminals to underlying pads.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If MMIC implementation is used to achieve high power and frequency operation, then performance requirements are met, but device size increases and flexibility decreases

Engineering Contradiction:
Improvehigh power and frequency operationVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The device is segmented into distinct functional layers with terminals on the back side and active structures on the top side. This segmentation allows independent optimization of each layer and enables compact integration without requiring full MMIC complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conventional terminal arrangement is inverted by placing gate and drain terminals on the back side of the die rather than on the top surface. This inversion enables direct vertical connections and reduces the need for complex lateral interconnect structures, thereby reducing device size.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of manufacture

If conventional top-side terminal configuration is used, then manufacturing is straightforward, but inductance is excessive and performance degrades

Engineering Contradiction:
Improveterminal configurationVSAvoidperformance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The terminals are pre-positioned on the back side of the die during the semiconductor fabrication process, before packaging. This preliminary action integrates the terminal formation into the standard manufacturing flow, maintaining ease of manufacture while achieving superior electrical performance through reduced inductance.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11837559B2Group III nitride-based radio frequency amplifiers having back side source, gate and/or drain terminals
Publication Date: 2023.12.05 MACOM TECH SOLUTIONS HLDG INC
  • US11837559B2 patent drawing
  • US11837559B2 patent drawing
  • US11837559B2 patent drawing

AI summary

RF amplifiers are provided that include an interconnection structure and a Group III nitride-based RF amplifier die that is mounted on top of the interconnection structure. The Group III nitride-based RF amplifier die includes a semiconductor layer structure. A plurality of unit cell transistors are provided in an upper portion of the semiconductor layer structure, and a gate terminal, a drain terminal and a source terminal are provided on a lower surface of the semiconductor layer structure that is adjacent the interconnection structure.