Backside IC Interconnect Structure With High Thermal Conductivity Layers

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Solution Overview

Problem

Integrated circuits (ICs) face challenges with high localized heat accumulation due to low thermal conductivity of dielectric materials, leading to semiconductor device breakdown and reduced reliability and performance.

Innovation Solution

Incorporating high thermal conductivity layers into the interconnect structure of ICs, particularly in the second interconnect structure on the backside of the device layer, to efficiently dissipate heat away from semiconductor devices and conductive interconnects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dielectric materials are used in interconnect structures, then electrical insulation is provided, but thermal conductivity is low causing heat accumulation

Engineering Contradiction:
Improvedevice reliabilityVSAvoidlocalized heat accumulation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies composite materials by combining dielectric layers with high thermal conductivity layers (such as metal layers or specialized thermal conductive materials) in the interconnect structure. This composite approach allows the structure to simultaneously provide electrical insulation through the dielectric material while achieving effective heat dissipation through the high thermal conductivity layers, thereby resolving the contradiction between electrical insulation and thermal management.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The interconnect structure is segmented into multiple functional layers: dielectric layers for electrical insulation and separate high thermal conductivity layers for heat dissipation. This segmentation allows each layer to perform its specific function optimally - the dielectric layers maintain electrical isolation while the dedicated thermal conductivity layers handle heat removal, preventing heat accumulation without compromising electrical insulation.

Inventive Principle:
Principle #1Segmentation

2Temperature

If high thermal conductivity layers are added to improve heat dissipation, then thermal dissipation performance increases, but device complexity increases

Engineering Contradiction:
Improvethermal dissipation performanceVSAvoidinterconnect structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The high thermal conductivity layers are designed to serve multiple functions within the interconnect structure. These layers not only provide thermal management by conducting heat away from hot spots, but also serve as part of the overall structural framework and can be integrated with existing conductive interconnect layers. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving improved thermal dissipation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If more high thermal conductivity layers are added, then heat dissipation improves, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal managementVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes the parameters of the high thermal conductivity layers, such as thickness, material composition, and spatial distribution, to achieve effective thermal management with minimal layer count. By carefully selecting and tuning these parameters, the design achieves improved heat dissipation while keeping the manufacturing process manageable, avoiding the need for excessive numbers of layers that would complicate fabrication.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high thermal conductivity layers effectively reduce localized heat accumulation, enhancing the reliability and performance of ICs by improving thermal dissipation and reducing damage to semiconductor devices.

Implementation Method 1

one or more high thermal conductivity layers disposed on the plurality of semiconductor devices and configured to increase dispersion of heat away from the plurality of semiconductor devices

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250323156A1IC structure with high thermal conductivity layer on semiconductor devices
Publication Date: 2025.10.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250323156A1 patent drawing
  • US20250323156A1 patent drawing
  • US20250323156A1 patent drawing

AI summary

The present disclosure relates to an integrated circuit (IC) structure. The IC structure includes a semiconductor device having a frontside and a backside opposite the frontside. A first interconnect structure disposed on the frontside of the semiconductor device. The first interconnect structure comprises a first dielectric structure having a plurality of inter-level dielectric (ILD) layers. A second dielectric structure disposed on the backside of the semiconductor device. The second dielectric structure comprises a first high thermal conductivity layer having a thermal conductivity greater than that of the ILD layers.