Backside Isolation Layout for CMOS Image Sensor Leakage Control

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Solution Overview

Problem

Existing CMOS image sensors face challenges in achieving effective isolation between pixel and periphery regions, leading to issues like leakage current and undesired P-N junctions, which affect image sensor performance.

Innovation Solution

The implementation of a semiconductor device structure that includes a back side isolation structure and a conductive cap extending from the pixel region to the periphery region, electrically connecting the isolation structure to a conductive plug structure in the periphery region, thereby providing enhanced isolation and avoiding the formation of undesired P-N junctions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional isolation structures are used in CMOS image sensors, then manufacturing process is simpler, but leakage current increases and isolation between pixel and periphery regions becomes ineffective

Engineering Contradiction:
Improveisolation effectivenessVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation structure is divided into multiple segments: a first isolation structure extending from the front surface toward the back surface, and a second isolation structure extending from the back surface toward the front surface. These segments meet within the substrate to form complete isolation regions, effectively segmenting the substrate into isolated pixel regions and periphery regions to prevent leakage current while maintaining manageable manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation approach transitions from conventional single-sided isolation to multi-dimensional isolation by implementing both front-side and back-side isolation structures that extend into the substrate from opposite surfaces. This bidirectional approach creates three-dimensional isolation regions that effectively block leakage current paths without requiring excessive complexity in any single manufacturing step.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If heavily doped regions are added to provide isolation bias, then isolation performance improves, but undesired P-N junctions form between heavily doped regions and photodetectors

Engineering Contradiction:
Improveisolation performanceVSAvoidundesired P-N junctions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The isolation structures are doped with the same doping type as the surrounding photodetector region, creating equipotential isolation regions that prevent potential differences between adjacent regions. This eliminates the formation of P-N junctions at isolation boundaries while still providing effective electrical isolation, as the isolation effect is achieved through geometric separation rather than potential differences.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

Instead of using heavily doped regions with opposite polarity that create harmful P-N junctions, the invention uses lightly doped regions with the same polarity as the photodetectors. This converts the potential harm of additional doping into a benefit by maintaining doping continuity while achieving isolation through the physical geometry of the isolation structures, thereby eliminating unwanted junctions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If isolation structures extend through the entire substrate thickness, then isolation effectiveness increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improveisolation effectivenessVSAvoidisolation structure alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The complete isolation path is segmented into two parts: a first isolation structure formed from the front surface extending a first distance into the substrate, and a second isolation structure formed from the back surface extending a second distance into the substrate. The sum of these two distances equals or exceeds the substrate thickness, ensuring complete isolation without requiring either structure to span the entire substrate, thereby reducing precision requirements for each individual structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rather than requiring each isolation structure to extend exactly through the full substrate thickness, the invention uses partial extension from each surface, with the combined extension providing excessive coverage that ensures complete isolation. This partial action approach from both surfaces is more manufacturable than requiring a single precise through-substrate structure.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12278250B2Semiconductor device including image sensor and method of forming the same
Publication Date: 2025.04.15 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12278250B2 patent drawing
  • US12278250B2 patent drawing
  • US12278250B2 patent drawing

AI summary

A semiconductor device includes a substrate having a front side and a back side opposite to each other. A plurality of photodetectors is disposed in the substrate within a pixel region. An isolation structure is disposed within the pixel region and between the photodetectors. The isolation structure includes a back side isolation structure extending from the back side of the substrate to a position in the substrate. A conductive plug structure is disposed in the substrate within a periphery region. A conductive cap is disposed on the back side of the substrate and extends from the pixel region to the periphery region and electrically connects the back side isolation structure to the conductive plug structure. A conductive contact lands on the conductive plug structure, and is electrically connected to the back side isolation structure through the conductive plug structure and the conductive cap.