Backside-Filled Isolation Regions for Balanced NMOS and PMOS Strain

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Solution Overview

Problem

Existing three-dimensional transistor architectures face challenges in achieving simultaneous performance improvement for both PMOS and NMOS transistors due to the use of a single isolation material, which can either enhance one type of transistor at the expense of the other, and the complexity of deposition and etching processes from the front side of the device layer is cumbersome.

Innovation Solution

The isolation materials in the transistor assembly are selectively deposited from the back side of the device layer, allowing for different strain materials to be used in NMOS and PMOS regions by masking, etching, and filling cavities with a second isolation material, such as air gaps, to improve performance of both transistor types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single isolation material is used for both PMOS and NMOS transistors, then the fabrication process is simplified, but the performance of one transistor type is improved at the expense of the other

Engineering Contradiction:
Improveisolation process simplicityVSAvoidtransistor performance balance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The isolation regions are segmented into first isolation regions adjacent to PMOS transistors and second isolation regions adjacent to NMOS transistors. Different isolation materials can be applied to each segment, allowing optimized strain engineering for each transistor type while maintaining separate control over their respective isolation characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different isolation materials with specific strain properties are applied locally to different regions: a first isolation material is applied to first isolation regions adjacent to PMOS transistors, and a second isolation material is applied to second isolation regions adjacent to NMOS transistors. This local differentiation enables each transistor type to benefit from isolation materials optimized for its specific performance requirements.

Inventive Principle:
Principle #3Local quality

2Reliability

If different isolation materials are used for PMOS and NMOS regions, then transistor performance is optimized, but the deposition and etching processes become more complex

Engineering Contradiction:
Improvetransistor performanceVSAvoiddeposition and etching process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The approach transitions from front-side processing to back-side processing for isolation material deposition. By accessing the isolation regions from the back side of the device layer, the process avoids the complexity of front-side deposition and etching operations, simplifying the overall fabrication sequence while enabling different isolation materials to be applied to different transistor regions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If front side deposition and etching processes are used, then isolation materials can be applied, but the process becomes cumbersome and damages other structures

Engineering Contradiction:
Improveisolation material applicationVSAvoiddamage to other structures
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

Instead of applying isolation materials from the front side of the device layer, the process inverts the approach by depositing and etching isolation materials from the back side. This inversion allows isolation region modification without interfering with front-side transistor structures, eliminating damage to other components while maintaining ease of manufacture.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4621838A1Transistor assemblies with patterned back side-filled isolation regions
Publication Date: 2025.09.24 INTEL CORP
  • EP4621838A1 patent drawingFigure 1A~1B
  • EP4621838A1 patent drawingFigure 2
  • EP4621838A1 patent drawingFigure 3A~3B

AI summary

An integrated circuit (IC) device includes a first semiconductor region, a second semiconductor region, and a contact coupled to the first semiconductor region. The contact extends away from the semiconductor region in a direction. The IC device also includes an isolation region adjacent to the first semiconductor region and adjacent to the second semiconductor region. The isolation region includes a first isolation subregion and a second isolation subregion. A boundary between the first and second isolation subregions is substantially curved towards the direction.