Backside Passivation Layer for Threshold-Stable Power Delivery

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Solution Overview

Problem

Backside power delivery in semiconductor devices often introduces threshold voltage shifts due to trap charges introduced during the etching process, which is undesirable for transistor performance and layout consistency.

Innovation Solution

A passivation layer, such as a 5 nm silicon nitride layer, is applied after backside etching, followed by an ozone/ultraviolet light treatment to remove trap charges, thereby mitigating or eliminating threshold voltage shifts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If backside power delivery is implemented, then resistance path is reduced and space is opened on frontside, but threshold voltage shift is introduced

Engineering Contradiction:
Improvetransistor performanceVSAvoidthreshold voltage shift
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A passivation layer is introduced as an intermediary between the etching process and the transistor semiconductor material. This layer prevents direct interaction between the etch chemistry and the transistor structure, thereby eliminating threshold voltage shift while allowing backside power delivery to proceed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The passivation layer is applied before the etching process to preemptively protect the transistor semiconductor material from threshold voltage shift. This preliminary protective action prevents the harmful effect from occurring in the first place, rather than attempting to correct it afterward

Inventive Principle:
Principle #9Preliminary anti-action

2Ease of operation

If backside etching is performed to enable power delivery, then access to backside is achieved, but trap charges are introduced causing threshold voltage shift

Engineering Contradiction:
Improvebackside accessVSAvoidtrap charges
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The passivation layer serves as a protective intermediary that allows the etching process to access the backside while preventing the generation of trap charges in the transistor semiconductor material. The layer is selectively removed only where needed for power delivery

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If passivation layer is applied after backside etch, then threshold voltage shift is reduced, but additional process step is added

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidprocess steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The passivation layer is applied as a preliminary step before etching, which actually simplifies the overall process by preventing the need for complex trap charge removal treatments afterward. The preliminary protection eliminates the need for ozone/UV annealing or other corrective processes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces threshold voltage shifts by 15 to 20 mV, improving transistor performance and layout consistency by removing trap charges introduced during the backside etching process.

Implementation Method 1

performing an ozone and ultraviolet anneal of the first insulative layer

Methodology Applied
Scientific EffectOzone treatment: Ozone

Implementation Method 2

performing an ozone and ultraviolet anneal of the first insulative layer

Methodology Applied
Scientific EffectUltraviolet anneal: Photo-oxidation

Data Source

PatentUS20250006579A1Mitigation of threshold voltage shift in backside power delivery using backside passivation layer
Publication Date: 2025.01.02 INTEL CORP
  • US20250006579A1 patent drawing
  • US20250006579A1 patent drawing
  • US20250006579A1 patent drawing

AI summary

Devices, transistor structures, systems, and techniques are described herein related to providing a backside passivation layer on a transistor semiconductor material. The semiconductor material is between source and drain structures, and a gate structure is adjacent a channel region of the semiconductor material. The passivation layer is formed as a conformal insulative layer on a backside of the semiconductor material and is then treated using an ozone/UV cure to remove trap charges from the semiconductor material.