Backside Power Grid Layout for Semiconductor Signal Routing

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Solution Overview

Problem

The increasing miniaturization of semiconductor integrated circuits (ICs) leads to insufficient metal routing for signal connections, which hinders further size reduction and complexity advancements.

Innovation Solution

The introduction of a semiconductor device design that incorporates a power grid structure on the backside of the substrate, allowing for the use of metal strips above source/drain regions for signal connections, and the implementation of isolation layers to facilitate these connections without obstructing the routing, thereby providing additional resources for signal transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If functional density is increased to achieve smaller and more complex circuits, then circuit capability is improved, but metal routing space becomes insufficient

Engineering Contradiction:
Improvefunctional densityVSAvoidmetal routing space
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent introduces a backside power grid structure that utilizes the rear surface of the semiconductor substrate for power distribution. This dimensional transition from planar (top-side only) to three-dimensional (both sides of substrate) routing provides additional metal routing space without increasing the chip's footprint area, thereby resolving the contradiction between increased functional density and limited routing space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If geometry size is decreased to enable further miniaturization, then device size is reduced, but metal routing space becomes insufficient

Engineering Contradiction:
Improvegeometry sizeVSAvoidmetal routing space
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

By implementing power distribution networks on both the front and back sides of the substrate, the patent effectively doubles the available routing area. This allows continued miniaturization of individual geometry features while maintaining sufficient total metal routing space through the additional dimensional resource of the substrate's second surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If metal routing space is increased to support signal connections, then routing capability is improved, but substrate area is consumed

Engineering Contradiction:
Improverouting capabilityVSAvoidsubstrate area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent segments the power distribution function from the signal routing function by dedicating the backside substrate to power grids and the front side to signal routing. This functional segmentation allows metal routing resources to be optimized for their specific purposes without competing for the same substrate area, thereby improving overall routing capability without additional area consumption.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240387375A1Semiconductor device, and associated method and system
Publication Date: 2024.11.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240387375A1 patent drawing
  • US20240387375A1 patent drawing
  • US20240387375A1 patent drawing

AI summary

A semiconductor device, including: a transistor layer, including a first active region configured to be a source/drain terminal of a first transistor and a second active region configured to be a source/drain terminal of a second transistor; a dielectric layer, disposed on the source/drain terminals of the first and second transistors; a conductive strip, included in the dielectric layer and extending from the first active region toward the second active region for signal connection.