Semiconductor Backside Power Rail Structure for Cleaner Power Delivery

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Solution Overview

Problem

The increasing demand for high reliability, high speed, and multi-functionality in semiconductor devices necessitates more complex and highly integrated structures, which poses challenges in power delivery and manufacturing processes, particularly in forming power rails and vias on the substrate surface, leading to potential contamination and process complexity.

Innovation Solution

The semiconductor device design includes forming power rails and vias on the back surface of the substrate, separated from the active regions, using a dual damascene process to enhance power delivery and simplify the manufacturing process, thereby reducing contamination risks and process complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power rails and vias are formed on the front surface of the substrate, then power delivery can be achieved, but contamination risk and process complexity increase

Engineering Contradiction:
Improvepower deliveryVSAvoidcontamination risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the conventional approach by forming power rails and vias on the back surface of the substrate instead of the front surface. This inversion allows power delivery network formation without exposing active regions to contamination, thus resolving the contradiction between achieving power delivery and minimizing contamination risk

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If power rails and vias are formed on the front surface of the substrate, then power delivery can be achieved, but manufacturing process complexity increases

Engineering Contradiction:
Improvepower deliveryVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By forming power rails and vias on the back surface, the patent eliminates the need for complex additional processing steps required for front-surface formation, thereby reducing manufacturing process complexity while maintaining power delivery capability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The substrate surface is segmented into front and back surfaces, with the back surface dedicated to power rail and via formation. This segmentation separates power delivery structure formation from active region processing, simplifying the overall manufacturing process

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If structures are made more complex and highly integrated, then device functionality and performance improve, but power delivery and manufacturing challenges increase

Engineering Contradiction:
Improvedevice functionalityVSAvoidpower delivery and manufacturing challenges
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent moves power rail and via formation to the back surface dimension, separating it from front-surface active regions. This dimensional separation allows complex device functionality to be achieved on the front surface without proportionally increasing power delivery and manufacturing complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP4254491B1Semiconductor device
Publication Date: 2025.11.05 SAMSUNG ELECTRONICS CO LTD
  • EP4254491B1 patent drawingFigure 1
  • EP4254491B1 patent drawingFigure 2
  • EP4254491B1 patent drawingFigure 3

AI summary

A semiconductor device includes a substrate including a first surface and a second surface opposite to the first surface; an active pattern extending in a first direction on the first surface of the substrate; a first source/drain contact including a first portion connected to a source/drain region of the active pattern, and a second portion extending from the first portion in the first direction or in a second direction intersecting the first direction; a power rail providing a voltage on the second surface of the substrate; a through electrode connected to the power rail and penetrating the substrate; and a landing pad connecting the through electrode and the second portion of the source/drain contact.