Backside Separation Structure for Scaled MOSFET Isolation

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Solution Overview

Problem

The scale-down of metal-oxide-semiconductor field effect transistors (MOSFETs) in semiconductor devices leads to degraded characteristics, necessitating improvements in productivity and reliability.

Innovation Solution

A semiconductor device design incorporating a substrate with source/drain patterns, channel patterns, gate electrodes, and backside separation structures that enhance electrical isolation and connectivity, including upper and backside separation structures extending in specific directions to improve device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If MOSFETs are scaled down to increase integration density, then device size is reduced, but device characteristics are degraded

Engineering Contradiction:
Improvedevice sizeVSAvoiddevice characteristics
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The channel pattern is divided into multiple semiconductor patterns (e.g., nanosheets) stacked in the third direction, creating a segmented channel structure. This segmentation allows the device to maintain electrical performance while reducing the planar footprint, as the vertical stacking enables higher integration density without degrading device characteristics

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional channel structure to a three-dimensional stacked configuration. Multiple semiconductor patterns are arranged vertically in the third direction, utilizing the vertical dimension to increase effective channel area while maintaining a compact planar footprint, thereby improving integration density without sacrificing device performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If separation structures are added to improve electrical isolation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical isolationVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The backside separation structures serve multiple functions: they provide electrical isolation between adjacent devices, act as etch stop layers during fabrication, and define the bottom surface of the semiconductor device. This multi-functionality reduces the need for additional separate structures, thereby improving electrical isolation without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The backside separation structures are positioned at the substrate level, serving as intermediary elements that isolate adjacent devices at the foundation level. This approach provides effective electrical isolation without requiring complex isolation structures throughout the entire device stack, simplifying the overall device architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250374664A1Semiconductor device including separation structure
Publication Date: 2025.12.04 SAMSUNG ELECTRONICS CO LTD
  • US20250374664A1 patent drawing
  • US20250374664A1 patent drawing
  • US20250374664A1 patent drawing

AI summary

A semiconductor device includes: a substrate; source/drain patterns on the substrate; a channel pattern between the source/drain patterns, the channel pattern including a plurality of semiconductor patterns; a gate electrode between the plurality of semiconductor patterns; an upper separation structure extending in a first direction and spaced apart from the gate electrode in a second direction intersecting the first direction; a first backside separation structure penetrating the substrate below the gate electrode in a third direction intersecting the first direction and the second direction; and a second backside separation structure penetrating the substrate and overlapping the upper separation structure in the third direction.