Backside Contact Layout With Spacer Isolation Against Gate Shorts

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Solution Overview

Problem

The risk of backside contact to gate short is a significant challenge in integrated circuit fabrication, particularly with the increasing number of transistors produced, which can lead to connectivity issues and device failure.

Innovation Solution

The implementation of a backside contact structure that includes a backside protective spacer, separated from the gate region by a bottom dielectric isolation layer, to prevent direct contact and ensure reliable connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a backside contact is implemented to improve connectivity, then the electrical connection to the epitaxial region is enhanced, but the risk of contact to gate short increases

Engineering Contradiction:
ImproveconnectivityVSAvoidcontact to gate short risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a bottom dielectric isolation layer as an intermediary between the backside contact and the gate region. This dielectric layer acts as a mediator that allows the backside contact to maintain electrical connection to the epitaxial region while preventing direct contact with the gate, thereby eliminating the short circuit risk.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the space between the backside contact and gate region into distinct functional layers: the bottom dielectric isolation layer provides electrical isolation, while the backside protective spacer provides physical separation. This segmentation allows independent optimization of connectivity and protection functions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If additional protective structures are added to prevent contact to gate short, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection from contact to gate shortVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bottom dielectric isolation layer serves multiple functions simultaneously: it provides electrical isolation between the backside contact and gate region, acts as a structural support layer, and defines the boundary for spacer formation. This multi-functionality reduces the need for additional separate protective structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The backside protective spacer is formed in advance during the fabrication process, extending from the bottom dielectric isolation layer to provide pre-positioned protection. This preliminary action ensures that the protective structure is already in place before subsequent processing steps, preventing contact to gate short from the outset.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240079446A1Backside contact that reduces risk of contact to gate short
Publication Date: 2024.03.07 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20240079446A1 patent drawing
  • US20240079446A1 patent drawing
  • US20240079446A1 patent drawing

AI summary

Embodiments of the invention include a transistor comprising a gate region and an epitaxial region, the transistor comprising a frontside opposite a backside. A backside contact is coupled to the epitaxial region and separated from the gate region by a bottom dielectric isolation layer and a backside protective spacer