Backside Via Insulation Layout for Leakage-Safe IC Scaling

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Solution Overview

Problem

Highly down-scaled integrated circuit devices face challenges in maintaining stable wiring structures to prevent unintended short-circuits and leakage currents between conductive regions, necessitating improved conductive line arrangements and insulation techniques.

Innovation Solution

The integrated circuit device incorporates a backside contact structure with backside bulk insulating films and gate dielectric films, featuring vertical and horizontal insulating portions to stabilize conductive regions and prevent leakage currents, while utilizing nitrogen-containing insulating films for enhanced insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If integrated circuit devices are highly down-scaled to increase integration density, then productivity and device miniaturization are improved, but unintended leakage current between conductive regions increases and reliability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidleakage current prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A backside bulk insulating film is introduced as an intermediary layer between adjacent conductive regions (source/drain regions) to prevent unintended leakage current. This insulating film acts as a mediator that electrically isolates neighboring conductive structures, thereby resolving the leakage issue that arises from down-scaling and increased integration density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating structure is extended into the vertical dimension by forming a backside bulk insulating film that protrudes upward from the substrate surface. This vertical extension creates additional insulation space without occupying lateral area, allowing effective leakage prevention while maintaining high integration density on the substrate plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If wiring structures are arranged in a compact configuration to reduce area, then integration density is improved, but the risk of unintended short-circuit between conductive lines increases

Engineering Contradiction:
Improvedevice areaVSAvoidshort-circuit prevention
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The backside bulk insulating film serves as a physical and electrical barrier between adjacent conductive regions and wiring structures. By positioning this insulating film at the backside of the substrate, it provides continuous isolation that prevents short-circuits even when wiring structures are densely packed in the lateral dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating film is segmented into multiple regions corresponding to different conductive structures, with each segment providing localized isolation. This segmentation allows the insulating film to effectively separate individual conductive elements while maintaining overall compact device layout.

Inventive Principle:
Principle #1Segmentation

3Reliability

If insulation structures are added to prevent leakage current, then reliability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveleakage current preventionVSAvoidinsulation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The backside bulk insulating film performs multiple functions simultaneously: it prevents leakage current between adjacent conductive regions, provides mechanical support, and serves as a base layer for subsequent processing steps. This multi-functionality reduces the need for additional separate insulation structures, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The formation of the backside bulk insulating film is combined with existing substrate preparation and patterning processes. By integrating the insulating film formation into the standard fabrication sequence rather than adding entirely new process steps, the manufacturing complexity is minimized while achieving reliable leakage prevention.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures reliable operation by preventing unintended leakage currents and maintaining the integrity of conductive regions, thereby enhancing the stability and performance of highly down-scaled integrated circuit devices.

Implementation Method 1

backside bulk insulating film between the first source/drain region and the second source/drain region

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 2

gate dielectric film between the plurality of nanosheets and the gate line

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Data Source

PatentUS20250366013A1Integrated circuit device
Publication Date: 2025.11.27 SAMSUNG ELECTRONICS CO LTD
  • US20250366013A1 patent drawing
  • US20250366013A1 patent drawing
  • US20250366013A1 patent drawing

AI summary

An integrated circuit device includes a first gate line and a second gate line adjacent to each other in a first horizontal direction and extending in a second horizontal direction that is perpendicular to the first horizontal direction, a source/drain region between the first gate line and the second gate line, a backside via contact connected to the source/drain region, and a first backside bulk insulating film and a second backside bulk insulating film, where, in the first horizontal direction, the backside via contact is between the first backside bulk insulating film and the second backside bulk insulating film, where each of the first backside bulk insulating film and the second backside bulk insulating film includes a vertical insulating portion below one gate line among the first gate line and the second gate line in a vertical direction and extending in the vertical direction.