Backside Wire Routing Through Deep Vias in Dense Semiconductor Layouts

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Solution Overview

Problem

The increasing density of semiconductor devices poses challenges in providing electrical connections and signal line routing due to spatial and electrical constraints, limiting the availability of space for wiring and routing resources.

Innovation Solution

Employing backside wires and deep vias to create electrical pathways between the frontside and backside of semiconductor devices, allowing for additional wiring options without displacing existing components, including the use of local interconnects and deep vias that traverse FEOL structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional frontside-only wiring is used, then routing is simple, but wiring options are limited and areal density increases

Engineering Contradiction:
Improvewiring optionsVSAvoidarea density
Core Design Contradiction:
Adaptability or versatilityVSArea of moving object

Solution Approach 1:

The patent utilizes the backside of the semiconductor device as a third dimension for routing, transitioning from traditional planar (2D) frontside-only wiring to three-dimensional (3D) wiring that includes backside interconnect layers. This allows signals to be routed on the backside of the device, effectively adding a new dimension to the routing space and increasing wiring options without increasing the chip footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements deep vias that extend through FEOL structures to connect frontside contacts to backside interconnect layers. This nesting approach allows multiple routing layers to be stacked vertically, with frontside and backside wiring layers nested together through the device thickness, maximizing the use of available 3D space for routing.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If more wiring layers are added to increase routing options, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improverouting flexibilityVSAvoidwiring structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the wiring structure into distinct frontside and backside interconnect layers, with deep vias providing controlled connections between them. This segmentation allows independent optimization of frontside and backside routing, simplifying the design and fabrication process compared to a fully integrated multi-layer structure, while still providing enhanced routing flexibility.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If deep vias are used to connect frontside to backside, then wiring options increase, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical pathway optionsVSAvoidfabrication complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent forms deep vias through FEOL structures before completing the backside interconnect layer formation. This preliminary action allows the deep via locations and paths to be predetermined and established early in the fabrication process, simplifying subsequent backside wiring implementation and reducing overall manufacturing complexity despite the added 3D routing capability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250212523A1Signal routing path using free backside wires
Publication Date: 2025.06.26 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250212523A1 patent drawing
  • US20250212523A1 patent drawing
  • US20250212523A1 patent drawing

AI summary

A semiconductor device includes an electrical pathway connecting a frontside of the semiconductor device to a backside of the semiconductor device. The electrical pathway includes a backside wire disposed within a backside interconnect layer. A first deep via connects to the backside wire, the first deep via extending through a front end of line (FEOL) region. A local interconnect connects to and extends transversely to the first deep via to connect the backside wire to a frontside component.