Vehicle Backup Power Switching for Limp Home Loads

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Solution Overview

Problem

Existing power supply systems for vehicles lack an effective mechanism to ensure continuous power supply to appropriate loads when the main power supply fails, particularly in limp home mode during autonomous driving.

Innovation Solution

A power supply system comprising a first power supply, a second power supply for backup, a measurement unit to monitor the discharge amount of the second power supply, and a control unit to manage the switching of power supply destinations based on the discharge threshold, ensuring continuous power supply to critical loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sub-power supply is designed to provide predefined maximum current for limp home mode, then the backup power capacity is sufficient for autonomous driving, but the power may be insufficient in actual limp home mode operations

Engineering Contradiction:
Improvebackup power sufficiencyVSAvoidpower supply flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic load switching based on discharge amount thresholds. The control unit monitors the discharge amount of the sub-power supply and switches between first loads (autonomous driving loads) and second loads (non-autonomous driving loads) according to predetermined thresholds. This dynamic adjustment allows the system to adapt power distribution to actual conditions, resolving the contradiction between ensuring sufficient backup power and providing flexible power supply for different operational modes.

Inventive Principle:
Principle #15Dynamics

2Duration of action of moving object

If the system transfers authority from autonomous driving to non-autonomous driving when backup power is insufficient, then power supply sustainability is improved, but control complexity increases

Engineering Contradiction:
Improvepower supply durationVSAvoidcontrol system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent establishes predetermined discharge amount thresholds before the limp home mode begins. The control unit compares the actual discharge amount against these pre-set thresholds and automatically switches loads accordingly. This preliminary action approach simplifies control by avoiding real-time complex decision-making, while still achieving extended power supply duration through automated load management based on discharge state.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the discharge amount of the sub-power supply is monitored and used to switch loads, then appropriate power distribution is achieved, but measurement and control requirements increase

Engineering Contradiction:
Improvepower distribution managementVSAvoiddischarge amount measurement
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a feedback mechanism where the control unit continuously monitors the discharge amount of the sub-power supply and adjusts load configuration based on this feedback. The measurement unit provides real-time discharge amount data to the control unit, which then determines whether to supply power to first loads or second loads based on predetermined thresholds. This feedback loop simplifies power distribution management by automating the decision-making process, though it does require measurement and control infrastructure.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250170974A1Power supply system
Publication Date: 2025.05.29 TOYOTA JIDOSHA KK
  • US20250170974A1 patent drawing
  • US20250170974A1 patent drawing

AI summary

A power supply system mounted on a vehicle includes: a first power supply for supplying power to a load; a second power supply capable of backing up the first power supply; a measurement unit for measuring a discharge amount of the second power supply; and a control unit for controlling a load of a power supply destination of the second power supply, wherein when the first power supply fails, the control unit supplies power of the second power supply to the first load until the discharge amount reaches a predetermined threshold value, and switches the power supply destination of the second power supply to the second load after the discharge amount reaches a predetermined threshold value.