Bacterial Charge Detection in Food Dispensing Machines
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Solution Overview
Problem
Existing machines for producing and dispensing liquid or semi-liquid food products, particularly in the dairy industry, face challenges in maintaining hygiene due to the proliferation of bacteria in milk-based mixtures, with current sanitizing methods being preventive and not guaranteeing total hygiene, and existing bacterial charge detection methods being costly, time-consuming, and affected by convective motions.
Innovation Solution
A machine equipped with a device for detecting bacterial charge in liquid or semi-liquid food products, featuring a cylindrical analysis chamber with heating means and temperature sensors, and electrode sensors to measure impedance, which stabilizes convective motions and provides precise bacterial charge assessment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If electrode sensors are used to measure impedance for bacterial charge detection, then measurement precision is improved, but convective motions in the product negatively affect the accuracy of measurements
Solution Approach 1:
The patent applies the Dynamics principle by making the electrode assembly movable rather than fixed. The electrodes can be positioned and repositioned within the analysis chamber, allowing them to be placed in regions where convective motions have minimal impact on measurement accuracy. This dynamic positioning capability enables the system to adapt to varying flow conditions and maintain reliable measurements despite convective disturbances in the liquid or semi-liquid food product.
Solution Approach 2:
The patent applies the Local quality principle by creating specific zones within the analysis chamber with different flow characteristics. The chamber is designed to have regions of reduced convective motion where measurements are taken, while other regions handle the bulk flow. By localizing the measurement zone to areas with more stable fluid conditions, the system achieves reliable bacterial charge measurements even when the overall product experiences convective motions.
2Reliability
If preventive sanitizing operations are performed at specified intervals, then hygiene conditions are maintained, but total hygiene cannot be guaranteed
Solution Approach 1:
The patent applies the Feedback principle by implementing a closed-loop monitoring system that continuously or periodically measures the actual bacterial charge in the product using impedance measurements. The electrode sensors detect changes in electrical impedance caused by bacterial presence, and this information is fed back to indicate when sanitizing is actually needed rather than following a fixed schedule. This feedback mechanism ensures both hygiene maintenance and accurate detection of bacterial contamination levels.
Solution Approach 2:
The patent applies the Self-service principle by enabling the machine to autonomously monitor its own hygiene status through continuous bacterial charge detection. The impedance measurement system allows the equipment to self-assess contamination levels and trigger sanitizing operations only when necessary, rather than relying on external scheduling or manual inspection. This self-monitoring capability ensures both hygienic operation and accurate bacterial detection.
3Measurement precision
If laboratory tests are used to estimate cell mass of bacterial population, then measurement accuracy is improved, but cost and time requirements increase
Solution Approach 1:
The patent applies the Mechanics substitution principle by replacing complex laboratory mechanical and chemical testing procedures with an electrical measurement system. Instead of using traditional laboratory methods that require sample collection, incubation, and manual analysis, the invention uses electrode sensors to measure electrical impedance directly in the product. This substitution of electrical measurement for mechanical/biological laboratory procedures achieves comparable accuracy in bacterial population assessment while dramatically reducing both time and cost requirements.
Solution Approach 2:
The patent applies the Copying principle by creating a simplified electrical model that replicates the information obtained from complex laboratory tests. The impedance measurement system captures the essential characteristics of bacterial presence and population density through electrical properties, providing a copy of the critical data that would otherwise require extensive laboratory analysis. This copied information is sufficient for hygiene monitoring and sanitizing decisions without needing the full laboratory testing process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables accurate and reliable real-time monitoring of bacterial charge, ensuring food safety and hygiene by preventing convective motions from affecting measurements, and allowing for immediate cleaning and pasteurization operations based on test results.
Implementation Method 1
one or more heating means (4), designed to heat the product to be tested, inside the analysis chamber (3), to a preset value
Implementation Method 2
at least one temperature sensor (5), located advantageously in the side wall of the containment body (2) and facing the inside of the analysis chamber (3)
Implementation Method 3
sensor means (6) designed to promote the circulation of electric current in the analysis chamber (3) and to measure the impedance in the product to be tested
Data Source
Figure 1~2
Figure 3
Figure 4a~4b
AI summary
A device (1) for detecting the bacterial charge in a liquid or semi-liquid food product comprises a main containment body (2), an analysis chamber (3), located inside the containment body (2) and designed to contain a certain quantity of product to be examined, one or more heating means (4) designed to heat the product inside the analysis chamber (3), at least one temperature sensor (5) designed to monitor the temperature of the product inside the analysis chamber (3) and sensor means (6) designed to detect the impedance in the product inside the analysis chamber (3). The analysis chamber (3) has an elongate shape and extends along a principal axis (3a), while the one or more heating means (4) are symmetrical about a plane at right angles to the principal axis (3a).