Vehicle Badge Sensor Assembly with Moisture Detection

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Solution Overview

Problem

Vehicle badges lack advanced features to enhance their functionality, such as moisture detection and automatic adjustment of their position, which can lead to issues like condensation and improper deployment.

Innovation Solution

Incorporating a proximity sensor and a heating device into the vehicle badge, coupled with control circuitry that monitors signals to determine the badge's position and moisture levels, allowing for automatic activation of the heating device when condensation is detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a proximity sensor and control circuitry are added to the badge, then moisture detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvemoisture detection capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The proximity sensor serves dual purposes: it detects both the position of the badge substrate and moisture levels on the badge surface. This multi-functionality allows the system to improve reliability through moisture detection while minimizing the increase in device complexity by reusing existing sensor infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control circuitry automatically processes signals from the proximity sensor to determine both position and moisture levels without requiring separate detection systems. The system self-manages the complexity of signal interpretation and activation decisions, reducing the need for additional dedicated components.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the badge substrate and housing are made movable between retracted and deployed positions, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveposition adjustment capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The badge substrate and housing are designed to be movable between retracted and deployed positions, allowing the badge to adapt to different installation requirements and environmental conditions. This dynamic configuration improves adaptability while the control circuitry manages the complexity of position monitoring and coordination.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The proximity sensor provides feedback signals that enable the control circuitry to determine the current position of the substrate and coordinate movement between retracted and deployed states. This feedback mechanism allows for automated position management, improving adaptability while systematically handling the increased complexity.

Inventive Principle:
Principle #23Feedback

3Reliability

If a heating device is activated to remove condensation, then reliability is improved, but energy consumption increases

Engineering Contradiction:
Improvecondensation managementVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control circuitry continuously monitors signals from the proximity sensor to detect moisture levels on the badge. The heating device is activated only when condensation is detected, creating a feedback-controlled system that improves reliability through effective condensation management while minimizing energy consumption by operating the heater only when necessary.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system proactively detects moisture levels and activates the heating device before significant condensation problems occur. This preliminary action prevents condensation buildup that could affect badge functionality, maintaining reliability while using energy efficiently by addressing the issue early rather than continuously operating the heater.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the badge to effectively manage condensation and ensure proper deployment, enhancing both functionality and user experience by providing reliable operation in varying environmental conditions.

Implementation Method 1

A proximity sensor is located on a badge and provides an activation field

Methodology Applied
Scientific EffectProximity sensing: Capacitance

Implementation Method 2

A heating device is located on the substrate or housing

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10023110B1Vehicle badge sensor assembly
Publication Date: 2018.07.17 FORD GLOBAL TECH LLC
  • US10023110B1 patent drawing
  • US10023110B1 patent drawing
  • US10023110B1 patent drawing

AI summary

A badge is provided herein. The badge includes a proximity sensor located on said badge providing an activation field. The badge further includes control circuitry configured to monitor a signal responsive to the activation field and determine a switch activation based on the signal. The control circuitry is further configured to determine a moisture value based upon the signal.