Baffled Seal Ear Interface for Noise Attenuation and Pressure Equalization

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Solution Overview

Problem

Conventional ear-mountable listening devices, such as headphones and hearing aids, are not designed for all-day wear and fail to accurately reproduce environmental cues, leading to discomfort and difficulty in localizing sounds, with monolithic designs being non-customizable and costly to replace if damaged.

Innovation Solution

A binaural listening system with a soft ear interface that forms a baffled seal, providing high sound attenuation while allowing pressure equalization and moisture management, featuring a modular design with separable components for comfort and durability, and incorporating adaptive noise cancellation and transparency controls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional headphones or earbuds are worn to block external noise, then sound attenuation is improved, but the ability to hear environmental sounds deteriorates

Engineering Contradiction:
Improveexternal noise blockingVSAvoidenvironmental sound perception
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The ear interface is segmented into multiple functional zones: a first portion that contacts the ear canal to provide acoustic sealing and noise attenuation, and a second portion that contacts the outer ear to provide structural support and housing for electronic components. This segmentation allows different regions to perform specialized functions - noise blocking where needed and environmental sound transmission where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the ear interface are designed with locally optimized properties: the ear canal-contacting portion uses acoustically transparent materials and open structures to allow environmental sound passage, while the outer ear portion uses solid materials for structural support and active noise cancellation components. This local quality differentiation resolves the contradiction between noise blocking and environmental awareness.

Inventive Principle:
Principle #3Local quality

2Reliability

If monolithic hearing aid designs are used to amplify environmental sounds, then sound amplification is improved, but accurate sound localization deteriorates

Engineering Contradiction:
Improvesound amplificationVSAvoidsound localization accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system separates amplification functions from localization functions through spatial segmentation of microphones and processors. Multiple microphones positioned at different locations capture spatial audio information, while separate processing circuits handle amplification and localization independently, preserving directional cues while providing gain.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate processing stages that preserve spatial information while providing amplification. The system uses multiple microphones as intermediaries to capture environmental sounds with directional information, then processes these signals to maintain localization accuracy while amplifying the sound for hearing-impaired users.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a tight seal is formed in the ear canal to block noise, then sound attenuation is improved, but pressure equalization and moisture management deteriorate

Engineering Contradiction:
Improvenoise attenuationVSAvoidpressure imbalance and moisture accumulation
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The ear interface uses locally differentiated acoustic properties: certain regions are designed as acoustically transparent zones with open structures or porous materials that allow air and moisture passage for pressure equalization and moisture management, while other regions provide acoustic sealing for noise attenuation. This local quality variation resolves the contradiction between noise blocking and physiological comfort.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs porous or permeable materials in specific regions of the ear interface to allow air and moisture transmission. These porous zones enable pressure equalization between the ear canal and external environment while maintaining sufficient acoustic sealing for noise attenuation, and facilitate moisture evaporation to prevent accumulation.

Inventive Principle:
Principle #31Porous materials

4Ease of operation

If all-day wear comfort is prioritized with open ear designs, then comfort is improved, but noise attenuation deteriorates

Engineering Contradiction:
Improvewearing comfortVSAvoidexternal noise blocking
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system segments noise attenuation functions between passive acoustic sealing at the ear canal and active noise cancellation electronics at the outer ear. This allows the ear canal to remain open for comfort while electronic actuators provide the necessary noise blocking, combining comfort with attenuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces mechanical acoustic sealing with electronic active noise cancellation in certain regions. Instead of requiring a tight physical seal for noise blocking, the system uses electronic actuators to generate anti-phase sound waves, enabling open-ear designs to maintain both comfort and noise attenuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables all-day wear with enhanced comfort and accurate sound localization, allowing users to block external noise or interact naturally with their environment, while the modular design allows for easy replacement of damaged parts.

Implementation Method 1

the soft ear interface forms a baffled seal with the ear when the ear-mountable listening device is inserted into the ear to provide high sound attenuation while allowing pressure equalization

Methodology Applied
Scientific EffectAcoustic attenuation: Acoustic Absorption

Implementation Method 2

The baffle structure is configured to wick moisture and cerumen from a user's ear canal to outside of the ear canal

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11425515B1Ear-mount able listening device with baffled seal
Publication Date: 2022.08.23 IYO INC
  • US11425515B1 patent drawing
  • US11425515B1 patent drawing
  • US11425515B1 patent drawing

AI summary

An ear-mountable listening device includes a soft ear interface, an acoustic package, and electronics. The soft ear interface is shaped to house one or more components of the ear-mountable listening device. The soft ear interface has an outer surface that contacts a canal of an ear when the ear-mountable listening device is worn by the ear. The outer surface of the soft ear interface includes a plurality of baffles to form one or more channels for air or moisture to propagate through. The one or more channels extend from between a distal end and a proximal end of the soft ear interface. The proximal end of the soft ear interface extends to at least a first bend of the canal and the distal end of the soft ear interface contacts a concha of the ear when the ear-mountable listening device is worn.