Bag-in-Box Connector for Spirits Dispensing
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Solution Overview
Problem
Current methods for distributing distilled spirits in large quantities are inefficient due to space and labor requirements, and generate significant waste, while also facing regulatory limitations on packaging volume.
Innovation Solution
A package or box design that accommodates multiple containers with fitments, featuring a top panel with apertures for fitment positioning outside the inner volume, and an inner support panel to separate the volume into compartments, allowing for efficient storage and dispensing of spirits.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If multiple bottles are used to overcome volume limits, then the capacity is multiplied, but the real estate requirement and complexity increase significantly
Solution Approach 1:
The patent merges multiple individual bottles into a single integrated box structure that holds multiple containers. The box combines the storage function of multiple bottles while providing a unified interface with the beverage dispensing system, reducing the complexity of managing separate bottles and their associated infrastructure.
Solution Approach 2:
The box structure serves multiple functions simultaneously: it acts as a storage container for multiple bottles, provides structural support for the bottles, offers protection during transport and storage, and presents a single unified interface for dispensing. This multi-functionality reduces the need for separate components and infrastructure.
2Quantity of substance
If multiple bottles are used to overcome volume limits, then the capacity is multiplied, but the space requirement increases
Solution Approach 1:
The patent employs a nested arrangement where multiple individual bottle containers are placed inside a single outer box structure. The bottles are positioned within compartments created by dividers inside the box, allowing efficient use of space. This nesting approach multiplies capacity while minimizing the overall footprint compared to arranging separate bottles throughout a facility.
3Ease of operation
If bottles are turned upside down in pump rooms, then the liquid can be dispensed, but the labor and time requirements increase
Solution Approach 1:
The patent pre-positions multiple bottles in upright orientations within the box, with their dispensing outlets already aligned and ready. The bottles are arranged in advance with their fitments positioned to interface with the beverage dispensing system, eliminating the need for time-consuming repositioning operations during dispensing.
Solution Approach 2:
The box structure is designed to automatically guide and position bottles as they are inserted or replaced. The fitments are pre-configured to interface with the dispensing system without requiring manual adjustment or repositioning by the operator, reducing labor time and effort.
4Quantity of substance
If pump rooms with racks are used, then the capacity is multiplied, but the waste generation increases
Solution Approach 1:
The patent design allows for easy removal and replacement of individual bottles or entire box assemblies. When bottles are depleted, they can be quickly discarded and replaced with full bottles without creating waste through partial use or contamination. The sealed container design prevents leakage and contamination, maximizing the usable volume of each bottle.
Data Source
AI summary
A connector assembly controllably couples a box having a plurality of containers containing a liquid, is provided. Each container has a fitment. The connector assembly includes a housing, a valve assembly, actuator and a locking plate. The valve assembly includes a plurality of fitment receptacles. The actuator is rotatably coupled to the housing and is movable between an open position, a closed position and an engaged position. The locking plate assembly includes a plurality of opening corresponding to each fitment. The opening has a first diameter when the actuator is in the open position. The first diameter of the opening is configured to allow entry of the fitments into the opening. Movement of the actuator from the open position to the closed position closes the opening to a second diameter.