Bag Bundle Conveyance Apparatus Stability

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Solution Overview

Problem

Existing bag bundle conveyance methods face instability and collapse during transport, particularly due to inertia and gravity, leading to separation and bending of bags, especially when thick portions are involved.

Innovation Solution

A bag bundle conveyance apparatus and method that uses a support body to stabilize the bundle from below and a holding unit to maintain its position, allowing for controlled movement in the conveyance direction, preventing collapse and bending by ensuring continuous support and contact with the conveyance belt.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conveyance belt is used to convey the bag bundle, then the conveyance is simple and continuous, but the posture of the bag bundle becomes unstable and may collapse under inertia

Engineering Contradiction:
Improveconveyance efficiencyVSAvoidposture stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent combines the conveyance belt (support body) with a holding unit that directly contacts the bag bundle. The holding unit nips the bag bundle while the conveyance belt supports it from below, creating a merged support system that provides both continuous conveyance and posture stability, preventing collapse under inertia

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding unit acts as an intermediary between the conveyance belt and the bag bundle. It transfers the support force from the conveyance belt to the bag bundle while maintaining stable contact, ensuring the bag bundle posture remains stable during conveyance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If only a narrow range of the bag bundle is directly held by the holding unit, then the holding unit can be compact, but some bags may unintentionally bend when the bag bundle is placed

Engineering Contradiction:
Improveholding unit structureVSAvoidbag shape integrity
Core Design Contradiction:
Device complexityVSShape

Solution Approach 1:

The holding unit applies localized nipping force to specific portions of the bag bundle while the conveyance belt provides distributed support from below. This local quality approach allows the holding unit to be compact while the combined system prevents bag bending through coordinated local and distributed support

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the bag bundle is lifted while being held, then the bag bundle can be repositioned, but the posture may change significantly under gravity

Engineering Contradiction:
Improverepositioning capabilityVSAvoidposture stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent merges the lifting function with the holding function by having the holding unit lift the bag bundle while maintaining its nipping contact. Simultaneously, the conveyance belt continues to support the bag bundle from below, ensuring posture stability is maintained even during repositioning operations

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11613425B2Bag bundle conveyance apparatus and bag bundle conveyance method
Publication Date: 2023.03.28 PACRAFT CO LTD
  • US11613425B2 patent drawing
  • US11613425B2 patent drawing
  • US11613425B2 patent drawing

AI summary

A bag bundle conveyance apparatus which conveys a bag bundle including a plurality of bags, includes: a support body which supports the bag bundle from below; a holding unit which holds the bag bundle; and a transfer drive unit which moves the holding unit in a conveyance direction, wherein the transfer drive unit moves the holding unit in the conveyance direction in a state where the bag bundle is supported from below by the support body and is held by the holding unit, in such a manner that the bag bundle is conveyed in the conveyance direction.