Bag Loading Machine Picker Gripper Reorientation
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Solution Overview
Problem
Current packaging systems for shipping items lack efficiency in orienting, preparing, and sealing packages of varying sizes and shapes, especially in warehouse environments, leading to inefficiencies in item loading and handling.
Innovation Solution
A packaging system comprising a picker and gripper assembly that reorients and moves packages from storage to loading and sealing stations, utilizing components like suction cups, actuators, and air jets to facilitate efficient loading and sealing of items within packages.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If packages of varying sizes and shapes are handled manually, then flexibility in packaging is maintained, but handling efficiency and productivity decrease
Solution Approach 1:
The picker assembly is designed with multiple grippers that can be selectively positioned to accommodate packages of varying sizes and shapes. The same picker assembly performs multiple functions: picking packages from storage, orienting them correctly, and transporting them to the loading station, eliminating the need for different handling devices for different package types.
Solution Approach 2:
The system employs movable and adjustable components including the picker assembly with repositionable grippers, and the platform that can be adjusted to different heights. This dynamic configuration allows the packaging system to adapt to various package dimensions while maintaining automated handling efficiency.
2Productivity
If automated pickers and grippers are used to handle packages, then productivity and handling efficiency improve, but device complexity increases
Solution Approach 1:
The picker assembly integrates multiple grippers into a single coordinated unit that can simultaneously or sequentially handle multiple packages. The combining of picking, orienting, and transporting functions into one assembly reduces the overall number of separate mechanical systems needed in the packaging line.
Solution Approach 2:
The picker assembly is divided into modular components including individual grippers that can be independently positioned and controlled. This segmentation allows each gripper to be optimized for specific package types while maintaining overall system coordination through the controller.
3Manufacturing precision
If packages are reoriented and prepared at dedicated stations, then packaging precision and item orientation improve, but handling time and process complexity increase
Solution Approach 1:
The picker assembly performs preliminary orienting of packages while transporting them from storage to the loading station. Packages are positioned in the correct orientation during the transport phase itself, rather than requiring a separate reorientation step at the loading station, thereby reducing total packaging cycle time.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables efficient handling and sealing of packages of different dimensions, optimizing the packaging process by ensuring items are properly oriented and secured within the package, enhancing operational efficiency and reducing handling errors.
Implementation Method 1
The picker may include suction cups that can attach to the package
Implementation Method 2
The components may include air jets that can blow air into the package
Data Source
AI summary
An item packaging system can position and prepare a package for receiving one or more items. The package can be received by the system in a storage orientation and stored in a storage container. A picking assembly can be positioned above the storage container in a picking orientation and pick and rotate the package to a loading orientation. A gripper can grip the package in the loading orientation and transport the package to a loading station for loading the one or more items into the interior of the shipping receptacle.