Baitcaster Spool Compound Gear Set

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Solution Overview

Problem

Conventional baitcasting fishing reels face challenges in efficiently retrieving and managing fishing line, often resulting in knotting, bunching, and tangling due to the lack of a compact and robust spool drive mechanism that effectively distributes line tension.

Innovation Solution

The implementation of a compound gear set within the spool, comprising a ring gear, input planet gears, output planet gears, and a carrier, which receives input mechanical energy from a shaft to drive the spool and retrieve the fishing line, while a one-way bearing facilitates take-up without letting out the line, and a central member divides the spool's inner volume for even line distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional spool drive mechanism is used, then the structure is simpler, but line retrieval efficiency deteriorates causing knotting, bunching, and tangling

Engineering Contradiction:
Improveline retrieval efficiencyVSAvoidspool drive mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the spool's inner volume into multiple sections using a central member with radial extensions. This segmentation creates separate channels that guide the fishing line through distinct paths, preventing the line from crossing itself and forming knots or tangles during retrieval.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The compound gear set is positioned within the inner volume of the spool, effectively nesting the drive mechanism inside the spool structure. This allows the complex gear mechanism to be integrated without significantly increasing the overall external dimensions of the reel.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If line tension is not properly distributed, then the mechanism is simpler, but line management deteriorates resulting in tangling and knotting

Engineering Contradiction:
Improveline managementVSAvoidspool drive mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The central member features radial extensions that create localized guidance structures at specific positions around the spool's inner volume. These extensions provide localized line direction control, ensuring that line tension is distributed evenly and the line follows a controlled path throughout the retrieval process.

Inventive Principle:
Principle #3Local quality

3Productivity

If the spool inner volume is not divided, then the mechanism is simpler, but line distribution deteriorates causing uneven line take-up

Engineering Contradiction:
Improveline take-up smoothnessVSAvoidspool internal structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The central member with its radial extensions divides the spool's internal volume into multiple compartments. This segmentation creates separate flow paths for the fishing line, ensuring smooth and even distribution of line during take-up operations while preventing line congestion and tangling.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances line retrieval efficiency by preventing tangling and knotting, allowing for smooth line take-up and release, and provides a more compact and robust mechanism for baitcasting reels.

Implementation Method 1

The compound gear set is configured to receive input mechanical energy from a shaft and transfer output mechanical energy to drive the spool

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

a one-way bearing facilitates take-up without letting out the line

Methodology Applied
Scientific EffectOne-way bearing mechanism: Ratchet

Data Source

PatentUS20240324566A1Baitcaster with internal gear set
Publication Date: 2024.10.03 TRIKAUSA INC
  • US20240324566A1 patent drawing
  • US20240324566A1 patent drawing
  • US20240324566A1 patent drawing

AI summary

A baitcaster for retrieving a fishing line includes a housing, a spool, and a compound gear set. The spool is positioned at least partially within the housing, defining an inner volume, and includes a spindle. The compound gear set is positioned at least partially within the inner volume of the spool. The compound gear set is configured to receive input mechanical energy from a first shaft and transfer output mechanical energy through a second shaft to drive the spool and thereby retrieve the fishing line.