On-Demand Baking Container With Injection, Rotation, and Microwave Heating
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Solution Overview
Problem
Current automated on-demand baking systems lack efficiency and cost-effectiveness in mixing and baking ingredients, leading to suboptimal production of edible baked products.
Innovation Solution
An automated on-demand baking system incorporating a computer-controllable injector for injecting liquid ingredients into a mixing, baking, and dispensing container, a rotator for mixing, and a heating generator, all governed by a controller, which ensures efficient mixing and baking of ingredients within a microwave heatable container.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If automated on-demand baking systems are implemented, then productivity is improved, but device complexity increases
Solution Approach 1:
The patent combines multiple functions (mixing, baking, and dispensing) into a single integrated container, eliminating the need for separate devices for each operation. This merging approach maintains automated baking productivity while reducing overall system complexity by consolidating components.
Solution Approach 2:
The mixing, baking, and dispensing container serves multiple purposes: it acts as a mixing bowl, a baking pan, and a dispensing vessel. This multi-functionality allows the system to achieve high productivity with fewer components, thereby reducing device complexity while maintaining efficient automated baking operations.
2Manufacturing precision
If precise control of injection, rotation, and heating processes is implemented, then manufacturing precision is improved, but device complexity increases
Solution Approach 1:
The controller receives feedback from sensors monitoring the injection, rotation, and heating processes to automatically adjust parameters and maintain consistent baking results. This feedback mechanism ensures high manufacturing precision while automating the control complexity, making the precise control achievable without proportionally increasing operational device complexity.
Solution Approach 2:
The system uses automated sensors and controllers to monitor and adjust the baking process parameters without human intervention. The controller self-regulates the injection rate, rotation speed, and heating temperature based on pre-programmed parameters, achieving consistent manufacturing precision while minimizing the need for complex manual control systems.
3Device complexity
If a single integrated container is used for mixing, baking, and dispensing, then device complexity is reduced, but manufacturing precision may worsen
Solution Approach 1:
The container is designed with dynamic mixing capabilities, incorporating rotation mechanisms that actively mix ingredients during the baking process. This dynamic approach ensures uniform ingredient distribution and consistent baking results despite the simplified single-container structure, maintaining manufacturing precision while reducing device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system efficiently mixes and bakes ingredients to produce a consistent edible product, ensuring cost-effectiveness and high-quality output through precise control of the injection, rotation, and heating processes.
Implementation Method 1
container formed of a material which is readily microwave heatable, whereby application of microwave energy to the container causes the container to be heated sufficiently to bake dough located therewithin
Data Source
AI summary
An automated, on-demand baking system including a computer controllable injector configured to be operative to programmably inject liquid baking ingredients through a wall of and into a mixing, baking and dispensing container, a computer controllable rotator configured to be operative to programmably rotate the mixing, baking and dispensing container containing baking ingredients, thereby mixing the baking ingredients into a dough, a heating generator operative to cause baking of the dough in the mixing, baking and dispensing container and a controller operative to govern the operation of the computer controllable injector, the computer controllable rotator and the heating generator.