Balanced Armature Receiver Liquid-Resistant Pressure Relief Vent

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Balanced armature receivers are susceptible to liquid ingress through their barometric relief vents, which can lead to damage from accidental or intentional exposure to liquids, such as during bathing or swimming, and existing designs lack effective resistance to liquid infiltration.

Innovation Solution

Incorporating a gas permeable barrier with specific acoustic impedance characteristics to create a barometric relief vent that is both permeable to gases and impermeable to liquids, using materials like expanded polytetrafluoroethylene (ePTFE) or other hydrophobic materials, to equalize pressure while preventing liquid infiltration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a barometric relief vent is provided to equalize air pressure in the back volume, then pressure equalization is improved, but liquid ingress susceptibility increases

Engineering Contradiction:
Improvepressure equalizationVSAvoidliquid ingress
Core Design Contradiction:
Stress or pressureVSObject-affected harmful factors

Solution Approach 1:

The patent employs a gas permeable barrier with porous structure that allows gas molecules to pass through while blocking liquid molecules. The barrier includes a substrate with a porous layer having controlled pore size and distribution, enabling selective permeability based on molecular size and surface tension properties. This resolves the contradiction by allowing pressure equalization through gas permeation while preventing liquid ingress through the porous structure's physical barrier properties.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention uses composite material structures combining different materials with complementary properties. The gas permeable barrier comprises a substrate material combined with a porous coating or layer, creating a composite that simultaneously provides structural integrity, gas permeability, and liquid impermeability. This composite approach resolves the contradiction by integrating multiple material functions into a single barrier component.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a gas permeable barrier is introduced to prevent liquid ingress, then liquid resistance is improved, but acoustic impedance characteristics must be carefully controlled

Engineering Contradiction:
Improveliquid resistanceVSAvoidacoustic impedance control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent controls acoustic impedance by adjusting physical parameters of the gas permeable barrier such as pore size, porosity percentage, thickness, and material density. By optimizing these parameters, the barrier achieves the right balance between gas permeability for pressure equalization and acoustic impedance for sound quality. This resolves the contradiction by using parameter optimization to simultaneously achieve liquid resistance and acceptable acoustic characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies different properties to different regions or layers of the gas permeable barrier. The porous layer provides liquid resistance while maintaining gas permeability, while the substrate provides structural support and acoustic coupling. This local differentiation of material properties allows the barrier to fulfill multiple functions including liquid protection and acoustic impedance management.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved resistance to liquid ingress, ensuring the receiver remains functional under water exposure, with specific acoustic impedance levels ensuring impermeability to liquids at various water pressures and durations, while maintaining effective pressure equalization and acoustic performance.

Implementation Method 1

a gas permeable barrier configured to provide barometric pressure relief for the back volume of the housing

Methodology Applied
Scientific EffectGas permeability: Permeation

Implementation Method 2

using materials like expanded polytetrafluoroethylene (ePTFE) or other hydrophobic materials, to equalize pressure while preventing liquid infiltration

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentUS11706561B1Balanced armature receiver with liquid-resistant pressure relief vent
Publication Date: 2023.07.18 KNOWLES ELECTRONICS LLC
  • US11706561B1 patent drawing
  • US11706561B1 patent drawing
  • US11706561B1 patent drawing

AI summary

A balanced armature receiver includes a gas permeable barrier located on a portion of the receiver defining a back volume to provide barometric relief. The barrier can be located in a wall portion or diaphragm of the receiver to vent the back volume to an exterior of the receiver directly, via a front volume, or via a nozzle. The gas permeable barrier is impermeable to liquid infiltration and can be configured to influence the low frequency response of the receiver.