Bale Tying Press Coupling Device for Versatile Finishing
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Solution Overview
Problem
Current bale tying systems lack versatility in tying and presentation options, requiring separate systems for different finishes, and conventional continuous cycle bale tying presses do not offer the range of tying or presentation modes without additional equipment.
Innovation Solution
A device that couples to conventional continuous cycle bale tying presses, enabling the production of tied, strapped, or sacked bales through a press chamber with adjustable gates, cutting means, an expulsion pre-chamber, and fixing mechanisms, allowing for different finishing modes by adjusting the device's configuration to accommodate various tying methods and presentations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If separate systems are used for each type of tying or presentation, then the reliability of each specific function is improved, but the device complexity and loss of time for switching between systems increase
Solution Approach 1:
The patent applies universality by designing a single bale processing system that can perform multiple tying functions (wire tying, cord tying, polyester strapping) and presentation modes (tied bales, sacked bales) through one integrated press chamber. The system uses a programmable controller to switch between different operating modes, eliminating the need for multiple independent systems while maintaining reliable performance of each specific function.
Solution Approach 2:
The patent applies dynamics by making the press chamber configuration adjustable and reconfigurable. The gates, walls, and internal components can be dynamically adjusted or repositioned to accommodate different tying methods and bale presentations. This dynamic adaptability allows the same physical system to reliably perform different functions without requiring separate dedicated systems for each mode.
2Productivity
If a conventional continuous cycle bale tying press is used, then the productivity for tied bales is improved, but the adaptability for different tying and presentation modes is limited
Solution Approach 1:
The patent transforms a conventional tied-bale press into a universal system capable of wire tying, cord tying, polyester strapping, and sacked bale production. The press chamber is equipped with programmable controls and adjustable components that enable it to perform multiple functions while maintaining the high productivity of continuous cycle operation. A single system now serves multiple purposes that previously required different specialized presses.
Solution Approach 2:
The patent applies parameter changes by making key system parameters adjustable, including gate positions, chamber dimensions, and operational sequences controlled by a programmable logic controller. These parameter adjustments allow the same press to adapt to different tying methods and bale presentations without sacrificing productivity. The system can be reconfigured through parameter changes rather than requiring physical reassembly or separate equipment.
3Ease of operation
If independent systems are used for different tying types, then the ease of operation for each specific type is improved, but the loss of time for switching between systems and the device complexity increase
Solution Approach 1:
The patent applies dynamics by implementing a programmable logic controller that dynamically switches between different operating modes within a single system. Instead of physically switching between independent systems, the controller programmatically adjusts gate positions, activates appropriate tying mechanisms, and configures the press chamber for the desired mode. This dynamic reconfiguration eliminates time loss associated with switching systems while maintaining ease of operation for each specific tying type through automated control.
Solution Approach 2:
The patent applies preliminary action by pre-programming multiple operating modes and sequences in the controller. Each tying type and presentation mode has its operational parameters and sequences pre-configured, allowing the system to quickly transition between modes by simply changing the program selection. This preliminary preparation of operational sequences eliminates the time required for manual reconfiguration while preserving the ease of operation characteristic of specialized systems.
Data Source
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AI summary
The invention relates to a device (1) for to coupling to a continuous cycle bale tying press (27) for producing tied, strapped or sacked bales, comprising a press chamber (5) for receiving pressed product mass or bales coming from the bale tying press (27) and forming bales (B) from said pressed product mass. The press chamber comprises an inlet (20) for pressed product mass, a first gate (8), and a second height-adjustable gate (9) forming the ceiling of said press chamber (5). The device also comprises cutting means (19) for cutting the pressed product mass, an expulsion pre-chamber (6) adjacent to the press chamber (5), an outlet port (7) adjacent to the expulsion pre-chamber (6), expulsion means for expelling the bales (B) formed in the press chamber (5) towards the expulsion pre-chamber (6) and the outlet port (7), and fixing means (12) for fixing to the bale tying press (27).